Skip to main content
Top
Published in: Journal of Materials Engineering and Performance 8/2011

01-11-2011

Finite Element Analysis of the Deformation Distribution During Multi-Pass Rotary-Die ECAP

Authors: Y. C. Yuan, A. B. Ma, J. H. Jiang, D. H. Yang

Published in: Journal of Materials Engineering and Performance | Issue 8/2011

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Rotary-die equal channel angular pressing (RD-ECAP) is a specially designed continuous processing technique to prepare bulk ultrafine-grained/nanostructure (UFG/NS) materials. In this article, an Al-7wt.% Si-0.35wt.% Mg alloy was processed by up to four RD-ECAP passes. The deformation behavior was studied by experiments and FEM simulation, including the observation of the scribed deformation patterns, the macrostructures, the simulated flow lines feature, and the equivalent stain distribution after different RD-ECAP passes. The results show that the shear deformation can accumulate effectively all over the entire billet via multi-pass RD-ECAP. The observed zigzag shape metal flow is formed after three ECAP passes, and the structure homogeneity can be achieved by RD-ECAP with more processing passes.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference V.M. Segal, Materials Processing by Simple Shear, Mater. Sci. Eng. A, 1995, 197, p 157–164CrossRef V.M. Segal, Materials Processing by Simple Shear, Mater. Sci. Eng. A, 1995, 197, p 157–164CrossRef
2.
go back to reference V.M. Segal, Equal Channel Angular Extrusion: From Macromechanics to Structure Formation, Mater. Sci. Eng. A, 1999, 271, p 322–333CrossRef V.M. Segal, Equal Channel Angular Extrusion: From Macromechanics to Structure Formation, Mater. Sci. Eng. A, 1999, 271, p 322–333CrossRef
3.
go back to reference Y. Iwahashi, J. Wang, Z. Horita, M. Nemoto, and T.G. Langdon, Principle of Equal-Channel Angular Pressing for the Processing of Ultra-Fine Grained Materials, Scr. Mater., 1996, 35, p 143–146CrossRef Y. Iwahashi, J. Wang, Z. Horita, M. Nemoto, and T.G. Langdon, Principle of Equal-Channel Angular Pressing for the Processing of Ultra-Fine Grained Materials, Scr. Mater., 1996, 35, p 143–146CrossRef
4.
go back to reference T.G. Langdon, M. Furukawa, M. Nemoto, and Z. Horita, Using Equal Channel Angular Pressing for Refining Grain Size, JOM, 2000, 52, p 30–33CrossRef T.G. Langdon, M. Furukawa, M. Nemoto, and Z. Horita, Using Equal Channel Angular Pressing for Refining Grain Size, JOM, 2000, 52, p 30–33CrossRef
5.
go back to reference I.P. Semenova, G.I. Raab, L.R. Saitova, and R.Z. Valiev, The Effect of Equal-Channel Angular Pressing on the Structure and Mechanical Behavior of Ti-6Al-4V Alloy, Mater. Sci. Eng. A, 2004, 387–389, p 805–808CrossRef I.P. Semenova, G.I. Raab, L.R. Saitova, and R.Z. Valiev, The Effect of Equal-Channel Angular Pressing on the Structure and Mechanical Behavior of Ti-6Al-4V Alloy, Mater. Sci. Eng. A, 2004, 387–389, p 805–808CrossRef
6.
go back to reference Y.H. Zhao, X.Z. Liao, Z. Jin, R.Z. Valiev, and Y.T. Zhu, Microstructures and Mechanical Properties of Ultrafine Grained 7075 Al Alloy Processed by ECAP and Their Evolutions During Annealing, Acta Mater., 2004, 52, p 4589–4599CrossRef Y.H. Zhao, X.Z. Liao, Z. Jin, R.Z. Valiev, and Y.T. Zhu, Microstructures and Mechanical Properties of Ultrafine Grained 7075 Al Alloy Processed by ECAP and Their Evolutions During Annealing, Acta Mater., 2004, 52, p 4589–4599CrossRef
7.
go back to reference S. Li, A.A. Gazder, I.J. Beyerlein, C.H.J. Davies, and E.V. Pereloma, Microstructure and Texture Evolution During Equal Channel Angular Extrusion of Interstitial-Free Steel: Effects of Die Angle and Processing Route, Acta Mater., 2007, 55, p 1017–1032CrossRef S. Li, A.A. Gazder, I.J. Beyerlein, C.H.J. Davies, and E.V. Pereloma, Microstructure and Texture Evolution During Equal Channel Angular Extrusion of Interstitial-Free Steel: Effects of Die Angle and Processing Route, Acta Mater., 2007, 55, p 1017–1032CrossRef
8.
go back to reference A.V. Nagasekhar and Y. Tick-Hon, Optimal Tool Angles for Equal Channel Angular Extrusion of Strain Hardening Materials by Finite Element Analysis, Comput. Mater. Sci., 2004, 30, p 489–895CrossRef A.V. Nagasekhar and Y. Tick-Hon, Optimal Tool Angles for Equal Channel Angular Extrusion of Strain Hardening Materials by Finite Element Analysis, Comput. Mater. Sci., 2004, 30, p 489–895CrossRef
9.
go back to reference A.V. Nagasekhar, Y. Tick-Hon, S. Li, and H.P. Seow, Effect of Acute Tool-Angles on Equal Channel Angular Extrusion/Pressing, Mater. Sci. Eng. A, 2005, 410–411, p 269–272CrossRef A.V. Nagasekhar, Y. Tick-Hon, S. Li, and H.P. Seow, Effect of Acute Tool-Angles on Equal Channel Angular Extrusion/Pressing, Mater. Sci. Eng. A, 2005, 410–411, p 269–272CrossRef
10.
go back to reference S.C. Yoon and H.S. Kim, Finite Element Analysis of the Effect of the Inner Corner Angle in Equal Channel Angular Pressing, Mater. Sci. Eng. A, 2008, 490, p 438–444CrossRef S.C. Yoon and H.S. Kim, Finite Element Analysis of the Effect of the Inner Corner Angle in Equal Channel Angular Pressing, Mater. Sci. Eng. A, 2008, 490, p 438–444CrossRef
11.
go back to reference V. Patil Basavaraj, U. Chakkingal, and T.S. Prasanna Kumar, Study of Channel Angle Influence on Material Flow and Strain Inhomogeneity in Equal Channel Angular Pressing Using 3D Finite Element Simulation, J. Mater. Process. Technol., 2009, 209, p 89–95CrossRef V. Patil Basavaraj, U. Chakkingal, and T.S. Prasanna Kumar, Study of Channel Angle Influence on Material Flow and Strain Inhomogeneity in Equal Channel Angular Pressing Using 3D Finite Element Simulation, J. Mater. Process. Technol., 2009, 209, p 89–95CrossRef
12.
go back to reference N. Medeiros, J.F.C. Lins, L.P. Moreira, and J.P. Gouvêa, The Role of the Friction During the Equal Channel Angular Pressing of an IF-Steel Billet, Mater. Sci. Eng. A, 2008, 489, p 363–372CrossRef N. Medeiros, J.F.C. Lins, L.P. Moreira, and J.P. Gouvêa, The Role of the Friction During the Equal Channel Angular Pressing of an IF-Steel Billet, Mater. Sci. Eng. A, 2008, 489, p 363–372CrossRef
13.
go back to reference I.H. Son, Y.G. Jin, Y.T. Im, S.H. Chon, and J.K. Park, Sensitivity of Friction Condition in Finite Element Investigations of Equal Channel Angular Extrusion, Mater. Sci. Eng. A, 2007, 445–446, p 676–685CrossRef I.H. Son, Y.G. Jin, Y.T. Im, S.H. Chon, and J.K. Park, Sensitivity of Friction Condition in Finite Element Investigations of Equal Channel Angular Extrusion, Mater. Sci. Eng. A, 2007, 445–446, p 676–685CrossRef
14.
go back to reference R.B. Figueiredo, M.T.P. Aguilar, and P.R. Cetlin, Finite Element Modelling of plastic Instability During ECAP Processing of Flow-Softening Materials, Mater. Sci. Eng. A, 2006, 430, p 179–184CrossRef R.B. Figueiredo, M.T.P. Aguilar, and P.R. Cetlin, Finite Element Modelling of plastic Instability During ECAP Processing of Flow-Softening Materials, Mater. Sci. Eng. A, 2006, 430, p 179–184CrossRef
15.
go back to reference S.L. Semiatin, D.P. DeLo, and E.B. Shell, The Effect of Material Properties and Tooling Design on Deformation and Fracture During Equal Channel Angular Extrusion, Acta Mater., 2000, 48, p 1841–1851CrossRef S.L. Semiatin, D.P. DeLo, and E.B. Shell, The Effect of Material Properties and Tooling Design on Deformation and Fracture During Equal Channel Angular Extrusion, Acta Mater., 2000, 48, p 1841–1851CrossRef
16.
go back to reference S. Li, M.A.M. Bourke, I.J. Beyerlein, D.J. Alexander, and B. Clausen, Finite Element Analysis of the Plastic Deformation Zone and Working Load in Equal Channel Angular Extrusion, Mater. Sci. Eng. A, 2004, 382, p 217–236CrossRef S. Li, M.A.M. Bourke, I.J. Beyerlein, D.J. Alexander, and B. Clausen, Finite Element Analysis of the Plastic Deformation Zone and Working Load in Equal Channel Angular Extrusion, Mater. Sci. Eng. A, 2004, 382, p 217–236CrossRef
17.
go back to reference S. Dumoulin, H.J. Roven, J.C. Werenskiold, and H.S. Valberg, Finite Element Modeling of Equal Channel Angular Pressing: Effect of Material Properties, Friction and Die Geometry, Mater. Sci. Eng. A, 2005, 410–411, p 248–251CrossRef S. Dumoulin, H.J. Roven, J.C. Werenskiold, and H.S. Valberg, Finite Element Modeling of Equal Channel Angular Pressing: Effect of Material Properties, Friction and Die Geometry, Mater. Sci. Eng. A, 2005, 410–411, p 248–251CrossRef
18.
go back to reference E. Cerri, P.P. De Marco, and P. Leo, FEM and Metallurgical Analysis of Modified 6082 Aluminium Alloys Processed by Multipass ECAP: Influence of Material Properties and Different Process Settings on Induced Plastic Strain, J. Mater. Process. Technol., 2009, 209, p 1550–1564CrossRef E. Cerri, P.P. De Marco, and P. Leo, FEM and Metallurgical Analysis of Modified 6082 Aluminium Alloys Processed by Multipass ECAP: Influence of Material Properties and Different Process Settings on Induced Plastic Strain, J. Mater. Process. Technol., 2009, 209, p 1550–1564CrossRef
19.
go back to reference H.S. Kim, Finite Element Analysis of Deformation Behaviour of Metals During Equal Channel Multi-Angular Pressing, Mater. Sci. Eng. A, 2002, 328, p 317–323CrossRef H.S. Kim, Finite Element Analysis of Deformation Behaviour of Metals During Equal Channel Multi-Angular Pressing, Mater. Sci. Eng. A, 2002, 328, p 317–323CrossRef
20.
go back to reference A. Rosochowski and L. Olejnik, Numerical and Physical Modelling of Plastic Deformation in 2-Turn Equal Channel Angular Extrusion, J. Mater. Process. Technol., 2002, 125–126, p 309–316CrossRef A. Rosochowski and L. Olejnik, Numerical and Physical Modelling of Plastic Deformation in 2-Turn Equal Channel Angular Extrusion, J. Mater. Process. Technol., 2002, 125–126, p 309–316CrossRef
21.
go back to reference Y. Nishida, H. Arima, J.C. Kim, and T. Ando, Rotary-Die Equal-Channel Angular Pressing of an Al7Mass% Si-0.35Mass% Mg Alloy, Scr. Mater., 2001, 45, p 261–266CrossRef Y. Nishida, H. Arima, J.C. Kim, and T. Ando, Rotary-Die Equal-Channel Angular Pressing of an Al7Mass% Si-0.35Mass% Mg Alloy, Scr. Mater., 2001, 45, p 261–266CrossRef
22.
go back to reference S. Li, I.J. Beyerlein, and M.A.M. Bourke, Texture Formation During Equal Channel Angular Extrusion of Fcc and Bcc Materials: Comparison with Simple Shear, Mater. Sci. Eng. A, 2005, 394, p 66–77CrossRef S. Li, I.J. Beyerlein, and M.A.M. Bourke, Texture Formation During Equal Channel Angular Extrusion of Fcc and Bcc Materials: Comparison with Simple Shear, Mater. Sci. Eng. A, 2005, 394, p 66–77CrossRef
23.
go back to reference A. Ma, K. Suzuki, Y. Nishida, N. Saito, I. Shigematsu, and M. Takagi, Impact Toughness of an Ultrafine-Grained Al-11Mass%Si Alloy Processed by Rotary-Die Equal-Channel Angular Pressing, Acta Mater., 2005, 53, p 211–220CrossRef A. Ma, K. Suzuki, Y. Nishida, N. Saito, I. Shigematsu, and M. Takagi, Impact Toughness of an Ultrafine-Grained Al-11Mass%Si Alloy Processed by Rotary-Die Equal-Channel Angular Pressing, Acta Mater., 2005, 53, p 211–220CrossRef
24.
go back to reference A. Ma, M. Takagi, N. Saito, H. Iwata, Y. Nishida, and K. Suzuki, Tensile Properties of an Al-11Mass%Si Alloy at Elevated Temperatures Processed by Rotary-Die Equal-Channel Angular Pressing, Mater. Sci. Eng. A, 2005, 408, p 147–153CrossRef A. Ma, M. Takagi, N. Saito, H. Iwata, Y. Nishida, and K. Suzuki, Tensile Properties of an Al-11Mass%Si Alloy at Elevated Temperatures Processed by Rotary-Die Equal-Channel Angular Pressing, Mater. Sci. Eng. A, 2005, 408, p 147–153CrossRef
25.
go back to reference A. Ma, J. Jiang, N. Saito, I. Shigematsu, Y. Yuan, and D. Yang, Improving Both Strength and Ductility of an Mg Alloy Through a Large Number of ECAP Passes, Mater. Sci. Eng. A, 2009, 513–514, p 122–127CrossRef A. Ma, J. Jiang, N. Saito, I. Shigematsu, Y. Yuan, and D. Yang, Improving Both Strength and Ductility of an Mg Alloy Through a Large Number of ECAP Passes, Mater. Sci. Eng. A, 2009, 513–514, p 122–127CrossRef
26.
go back to reference S.C. Yoon, M.H. Seo, A. Krishnaiah, and H.S. Kim, Finite Element Analysis of Rotary-Die Equal Channel Angular Pressing, Mater. Sci. Eng. A, 2008, 490, p 289–292CrossRef S.C. Yoon, M.H. Seo, A. Krishnaiah, and H.S. Kim, Finite Element Analysis of Rotary-Die Equal Channel Angular Pressing, Mater. Sci. Eng. A, 2008, 490, p 289–292CrossRef
27.
go back to reference J.R. Bowen, A. Gholinia, S.M. Roberts, and P.B. Prangnell, Analysis of the Billet Deformation Behavior in Equal Channel Angular Extrusion, Mater. Sci. Eng. A, 2000, 287, p 87–99CrossRef J.R. Bowen, A. Gholinia, S.M. Roberts, and P.B. Prangnell, Analysis of the Billet Deformation Behavior in Equal Channel Angular Extrusion, Mater. Sci. Eng. A, 2000, 287, p 87–99CrossRef
28.
go back to reference S.C. Baik, Y. Estrin, H.S. Kim, and R.J. Hellmig, Dislocation Density-Based Modeling of Deformation Behavior of Aluminium Under Equal Channel Angular Pressing, Mater. Sci. Eng. A, 2003, 351, p 86–97CrossRef S.C. Baik, Y. Estrin, H.S. Kim, and R.J. Hellmig, Dislocation Density-Based Modeling of Deformation Behavior of Aluminium Under Equal Channel Angular Pressing, Mater. Sci. Eng. A, 2003, 351, p 86–97CrossRef
Metadata
Title
Finite Element Analysis of the Deformation Distribution During Multi-Pass Rotary-Die ECAP
Authors
Y. C. Yuan
A. B. Ma
J. H. Jiang
D. H. Yang
Publication date
01-11-2011
Publisher
Springer US
Published in
Journal of Materials Engineering and Performance / Issue 8/2011
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-011-0042-x

Other articles of this Issue 8/2011

Journal of Materials Engineering and Performance 8/2011 Go to the issue

EditorialNotes

Editorial

Premium Partners