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Production Engineering

Issue 2/2024

Surface Conditioning in Machining: Optimizing Component Performance through Advanced Process Modeling and Control

Content (14 Articles)

Open Access Processes

Soft sensor for in-line quality control of turning processes based on non-destructive testing techniques and advanced data fusion

David Böttger, Germán González, Alexander Geiser, Daniel Kempf, Gisela Lanza, Volker Schulze, Bernd Wolter

Open Access Quality

Tool-integrated thin-film sensor systems for measurement of cutting forces and temperatures during machining

Marcel Plogmeyer, Germán González, Christina Pongratz, Anna Schott, Volker Schulze, Günter Bräuer

Processes

3D residual stress modelling in turning of AISI 4140 steel

Sangil Han, Frédéric Valiorgue, Mehmet Cici, Herve Pascal, Joël Rech

Open Access Material Properties

A process-reliable tailoring of subsurface properties during cryogenic turning using dynamic process control

Berend Denkena, Bernd Breidenstein, Hans Jürgen Maier, Vannila Prasanthan, Lara Vivian Fricke, Felix Zender, Hai Nam Nguyen, Stefan Zwoch, Marcel Wichmann, Sebastian Barton

Open Access Processes

Control concept for the regulation of the surface layer properties using consecutive cuts in cryogenic hard turning of AISI 52100

Felix Grossmann, Viktor Follmann, Tong Zhu, Julian Uebel, Stefan Wolke, Benjamin Kirsch, Marek Smaga, Jörg Seewig, Tilmann Beck, Jan C. Aurich

Open Access Processes

Methodology for soft-sensor design and in-process surface conditioning in turning of aluminum alloys

Thomas Junge, Thomas Mehner, Andreas Nestler, Thomas Lampke, Andreas Schubert

Open Access Processes

Classification of the machine state in turning processes by using the acoustic emission

Daniel Diaz Ocampo, Daniel Aubart, Germán González, Frederik Zanger, Michael Heizmann

Open Access Quality

Subsurface conditioning in BTA deep hole drilling for improved component performance

Simon Strodick, Robert Schmidt, Kai Donnerbauer, Julian Rozo Vasquez, Andreas Zabel, Marina Macias Barrientos, Dirk Biermann, Frank Walther

Open Access Processes

In-process approach for editing the subsurface properties during single-lip deep hole drilling using a sensor-integrated tool

Robert Wegert, Vinzenz Guski, Siegfried Schmauder, Hans-Christian Möhring

Open Access Processes

Towards developing a control of grinding processes using a combination of grinding power evaluation and Barkhausen noise analysis

Rahel Jedamski, Gerrit Kuhlmann, Maximilian Rößler, Bernhard Karpuschewski, Martin Dix, Jérémy Epp

Production Management

Digital process twins: a modular approach for surface conditioning and process optimization

Benton Clark, Julius Schoop, Hasan Poonawala

Open Access Material Properties

Data-driven prediction of the surface layer state in hard-turning for optimization of component quality

Felix Wittich, Thomas Wegener, Alexander Liehr, Wolfgang Zinn, Thomas Niendorf, Andreas Kroll

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