Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Arabian Journal for Science and Engineering
Published in: Arabian Journal for Science and Engineering 12/2021

05-07-2021 | Research Article-Mechanical Engineering

SPIF Manufacture of a Dome Part Made of AA1060-H14 Aluminum Alloy Using CNC Lathe Machine: Numerical and Experimental Investigations

Authors: L. Ben Said, A. Bouhamed, M. Wali, B. Ayadi, S. A. Betrouni, H. Hajji, F. Dammak

Published in: Arabian Journal for Science and Engineering | Issue 12/2021

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

The present paper presents a comprehensive study based on numerical and experimental investigations testing the use of NC lathe machine in SPIF process of a dome part made of AA1060-H14 aluminum alloy. The main idea is to check the viability of NC turning machine in SPIF process of axisymmetric parts usually manufactured using 3-axis milling machines. For this purpose, aluminum thin sheet is firstly characterized and the right material behavior is identified. A VUMAT subroutine is used to implement this material behavior in ABAQUS/explicit FE used to simulate the SPIF-Turning operation. A comparison between experimental and numerical results showed the efficiency of this FE model to simulate a 2-axis SPIF strategy. Results, covering forming effort, thinning, the strain state distribution, fracture occurrence, and surface finish proved that NC turning machines could manufacture rapidly and with more accuracy, revolved components usually formed by a 3-axis NC milling machine.
previous article Experimental Evaluation of a New Compact Design Multistage Water-Gap Membrane Distillation Desalination System
next article Detection of Gear Wear and Faults in Spur Gear Systems Using Statistical Parameters and Univariate Statistical Process Control Charts

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
Literature
1.
Dittrich, M.; Gutowski, T.; Cao, J.; Roth, J.; Xia, Z.; Kiridena, V.: Exergy analysis of incremental sheet forming. Prod. Eng. 6, 169–177 (2012)CrossRef
2.
Jeswiet, J.; Adams, D.; Doolan, M.: Single point and asymmetric incremental forming. Adv. Manuf. 3, 253–262 (2015)CrossRef
3.
Behera, A.K.; Desousa, R.A.; Ingarao, G.; Oleksik, V.: Single point incremental forming an assessment of the progress and technology trends from 2005 to 2015. J. Manuf. Process. 27, 37–62 (2017)CrossRef
4.
Khan, S.; Pradhan, S.K.: Experimentation and FE simulation of single point incremental forming. Mater. Today Proc. 27–3, 2334–2339 (2020)CrossRef
5.
Wua, S.; Ma, Y.; Gao, L.; Zhao, Y.; Rashed, S.; Maa, N.: A novel multi-step strategy of single point incremental forming for high wall angle shape. J. Manuf. Process. 56, 697–706 (2020)CrossRef
6.
Dwivedy, M.; Kalluri, V.: The effect of process parameters on forming forces in single point incremental forming. Procedia Manuf. 29, 120–128 (2019)CrossRef
7.
8.
Chang, Z.; Chen, J.: Investigations on the deformation mechanism of a novel three-sheet incremental forming. J. Mater. Process. Technol. 281, 116619 (2020)CrossRef
9.
Rimašauskas, M.; Juzėnas, K.; Rimašauskienė, R.; Pupelis, E.: The research of single point incremental forming process for composite mould production. MECHANIKA 20(4), 414–419 (2014)CrossRef
10.
Mugendiran, V.; Gnanavelbabu, A.: Comparison of FLD and thickness distribution on AA5052 aluminum alloy formed parts by incremental forming process. Procedia Eng. 197, 983–990 (2014)
11.
Mohanty, S.; Regalla, S.P.; Daseswara Rao, Y.V.: Investigation of influence of part inclination and rotation on surface quality in robot assisted incremental sheet metal forming (RAISF). CIRP J. Manuf. Sci. Technol. 22, 37–48 (2018)CrossRef
12.
Störkle, D.; Möllensiep, D.; Thyssen, L.; Kuhlenkötter, B.: Automated parameterization of local support at every toolpath point in robot-based incremental sheet forming. Procedia Manuf. 29, 67–73 (2019)CrossRef
13.
Belchior, J.; Leotoing, L.; Guines, D.; Courteille, E.; Maurine, P.A.: Process/machine coupling approach: application to robotized incremental sheet forming. J. Mater. Process. Technol. 214, 1605–1616 (2014)CrossRef
14.
Paniti, I.: Adaptation of Incremental Sheet Forming into cloud manufacturing. CIRP J. Manuf. Sci. Technol. 7, 185–190 (2014)CrossRef
15.
Allwood, J.; Houghton, N.; Jackson, K.: The design of an incremental sheet forming machine. Adv. Mater. Res. 6, 471–478 (2005)CrossRef
16.
Marabuto, S.; Afonso, D.; Ferreira, J.; Melo, F.; Martins, M.A.; Desousa, R.: ̄Finding the best machine for SPIF operations—a brief discussion. Key Eng Mater Trans Tech Publ 473, 861–868 (2011)CrossRef
17.
Okada, N; Ro, G; Suzuki, Y: Method and apparatus for incremental forming. US Patent 6,971,256 B2 (2005)
18.
Yanle, L.; Zhaobing, L.; Haibo, L.; Daniel, W.J.T.; Sheng, L.; Meehan, A.P.: Efficient force prediction for incremental sheet forming and experimental validation. Int. J. Adv. Manuf. Technol. 73, 571–587 (2014)CrossRef
19.
Mason, B: Sheet metal forming for small batches. Bachelor Thesis, Univ. of Nottingham (1978)
20.
Kitazawa, K.; Wakabayashi, A.; Murata, K.; Yaejima, K.: Metal flow phenomena in computerized numerically controlled incremental stretch-expanding of aluminum sheets. J. Jpn. Inst. Light Metals 46, 65–70 (1996)CrossRef
21.
Ambrogio, G.; Gagliardi, F.; Brsuchi, S.; Filice, L.: On the high-speed Single Point Incremental Forming of titanium alloys. Ann. CIRP 62(1), 243–246 (2013)CrossRef
22.
Ambrogio, G.; Ingarao, G.; Gagliardia, F.; Di Lorenzo, R.: Analysis of energy efficiency of different setups able to perform single point incremental forming (SPIF) processes. Procedia CIRP 15, 111–116 (2014)CrossRef
23.
Ambrogio, G.; Gagliardi, F.: Temperature variation during high speed incremental forming on different lightweight alloys. Int. J. Adv. Manuf. Technol. 76, 1819–1825 (2015)CrossRef
24.
Mohamed, F.A.; El-Abden, S.Z.; Abdel-Rahman, M.: A rotary flange forming process on the lathe using a ball-shaped tool. J. Mater. Process. Technol. 170, 501–508 (2005)CrossRef
25.
Wong, C.C.; Dean, T.A.; Lin, J.: Incremental forming of solid cylindrical components using flow-forming principles. J. Mater. Process. Technol. 153–154, 60–66 (2004)CrossRef
26.
Zhan, X.; Wang, Z.; Li, M.; Hu, Q.; Chen, J.: Investigations on failure-to-fracture mechanism and prediction of forming limit for aluminum alloy incremental forming process. J. Mater. Process. Technol. 282, 116687 (2020)CrossRef
27.
28.
Jackson, K.; Allwood, J.: The mechanics of incremental sheet forming. J. Mater. Process. Technol. 209, 1158–1174 (2009)CrossRef
29.
Ben Said, L.; Mars, J.; Wali, M.; Dammak, F.: Numerical prediction of the ductile damage in single point incremental forming process. Int. J. Mech. Sci. 131–32, 546–558 (2017)CrossRef
30.
Duflou, J.R.; Verbert, J.; Belkassem, B.; Gu, J.; Sol, H.; Henrard, C.: Process window enhancement for single point incremental forming through multi-step tool paths. CIRP Ann-Manuf. Technol. 57, 253–256 (2008)CrossRef
31.
Liu, Z.; Li, Y.; Meehan, P.A.: Vertical wall formation and material flow control for incremental sheet forming by revisiting multistage deformation path strategies. Mater. Manuf. Process. 28, 562–571 (2013)CrossRef
32.
Ankush, B.; Rakesh, L.; Sateesh, K.Y.; Venkata, R.N.: Prediction of forming forces in single point incremental forming. J. Manuf. Process. 28, 486–493 (2017)CrossRef
33.
Buffa, G.; Gucciardi, M.; Fratini, L.; Micari, F.: Multi-directional vs. mono-directional multi-step strategies for single point incremental forming of non-axisymmetric components. J. Manuf. Process. 55, 22–30 (2020)CrossRef
34.
Bouhamed, A.; Jrad, H.; Mars, J.; Wali, M.; Gamaoun, F.; Dammak, F.: Homogenization of elasto-plastic functionally graded material based on representative volume element: application to incremental forming process. Int. J. Mech. Sci. 160, 412–420 (2019)CrossRef
35.
Zhaobing, L.; Guohao, L.: Single point incremental forming of Cu–Al composite sheets: a comprehensive study on deformation behaviors. Arch. Civ. Mech. Eng. 19–2, 484–502 (2019)
36.
Shunying, Z; Lionel, L; Dominique, G; Sandrine, T: Calibration of material parameters of anisotropic yield criterion with conventional tests and biaxial test. In: 16th Annual ESAFORM Conference on Material Forming, Aveiro, Portugal, pp. 2111–2117 (2013)
37.
Bouhamed, A.; Jrad, H.; Ben Said, L.; Wali, M.; Dammak, F.: A non-associated anisotropic plasticity model with mixed isotropic-kinematic hardening for finite element simulation of incremental sheet metal forming process. Int. J. Adv. Manuf. Technol. 100, 929–940 (2019)CrossRef
38.
Ben Said, L.; Wali, M.; Khedher, N.; Kessentini, A.; Algahtani, A.; Dammak, F.: Efficiency of rubber-pad cushion in bending process of a thin aluminum sheet. J. Rubber Res. 23, 89–99 (2020)CrossRef
Metadata
Title
SPIF Manufacture of a Dome Part Made of AA1060-H14 Aluminum Alloy Using CNC Lathe Machine: Numerical and Experimental Investigations
Authors
L. Ben Said
A. Bouhamed
M. Wali
B. Ayadi
S. A. Betrouni
H. Hajji
F. Dammak
Publication date
05-07-2021
Publisher
Springer Berlin Heidelberg
Published in
Arabian Journal for Science and Engineering / Issue 12/2021
Print ISSN: 2193-567X
Electronic ISSN: 2191-4281
DOI
https://doi.org/10.1007/s13369-021-05919-7

Other articles of this Issue 12/2021

Arabian Journal for Science and Engineering 12/2021 Go to the issue

Research Article-Mechanical Engineering

Nonlinear Static Analysis of a Bi-directional Functionally Graded Microbeam Based on a Nonlinear Elastic Foundation Using Modified Couple Stress Theory

Research Article-Mechanical Engineering

Engineering of Novel Fe-Based Bulk Metallic Glasses Using a Machine Learning-Based Approach

Review--Mechanical Engineering

Review of Natural Convection Within Various Shapes of Enclosures

Research Article-Mechanical Engineering

Three-Dimensional CFD Modeling of Serpentine Flow Field Configurations for PEM Fuel Cell Performance

Research Article-Mechanical Engineering

Effect of Dual Particle Size Corundum Particles on the Tribological Properties of LM30 Aluminium Alloy Composites for Brake Rotor Applications

Research Article-Mechanical Engineering

Magnetohydrodynamics Natural Convection of a Triangular Cavity Involving Ag-MgO/Water Hybrid Nanofluid and Provided with Rotating Circular Barrier and a Quarter Circular Porous Medium at its Right-Angled Corner

Premium Partners

    Image Credits