Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Journal of Materials Engineering and Performance
Published in: Journal of Materials Engineering and Performance 11/2020

16-10-2020

Microstructure and Cyclic Oxidation of Yttria-Stabilized Zirconia/Nanostructured ZrO2 9.5Y2O3 5.6Yb2O3 5.2Gd2O3 Thermal Barrier Coating at 1373 K

Authors: M. Bahamirian, S. M. M. Hadavi, M. Farvizi, A. Keyvani, M. R. Rahimipour

Published in: Journal of Materials Engineering and Performance | Issue 11/2020

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

This study is intended to improve the high-temperature oxidation of nano-ZGYbY: ZrO2 9.5Y2O3 5.6Yb2O3 5.2Gd2O3 in order to apply it in the new generation of defect cluster thermal barrier coatings (TBCs) through the employment of an intermediate conventional yttria-stabilized zirconia (micro-YSZ) layer between the bond coat (CoNiCrAlY) and top coat. The specimens were deposited with an atmospheric plasma spray (APS) process on IN738LC superalloy. The cyclic oxidation test was performed in air at 1373 K with 4 h in each cycle. The microstructure of the nano-ZGYbY was studied by field emission scanning electron microscopy, revealing the formation of a bimodal microstructure consisted of nanosized particles retained from the initial APS-processed nanopowder and columnar grains, whereas the microstructure of intermediate micro-YSZ layer consisted of columnar grain splats only. X-ray diffraction of TBCs confirmed the formation of non-transformable (t′) ZrO2 phase (\( \frac{c}{a\sqrt 2 } \) < 1.01) as well as the stability of this phase after oxidation. Also, applying an intermediate conventional YSZ layer with a higher CTE and KIC than that of nano-ZGYbY between the bond and top coats improved mechanical properties in new TBCs and it increased the oxidation life.
previous article Simultaneous Differential Thermal Analysis and Thermogravimetric Analysis of Si-30B Alloy
next article Microstructure and Tensile Strength of AA6082 T-joints by Corner Stationary Shoulder Friction Stir Welding: Effect of Tool Rotation Speed

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
Appendix
Available only for authorised users
Literature
1.
R. Vaßen, M.O. Jarligo, T. Steinke, D.E. Mack, and D. Stöver, Overview on Advanced Thermal Barrier Coatings, Surf. Coat. Technol., 2010, 205, p 938–942
2.
R.S. Lima and B.R. Marple, Thermal Spray Coatings Engineered from Nanostructured Ceramic Agglomerated Powders for Structural, Thermal Barrier And Biomedical Applications: A Review, J. Therm. Spray Technol., 2007, 16, p 40–63
3.
X. Cao, R. Vassen, and D. Stoever, Ceramic Materials for Thermal Barrier Coatings, J. Eur. Ceram. Soc., 2004, 24, p 1–10
4.
Y. Pan, Y. Lin, G. Liu, and J. Zhang, Influence of Transition Metal on the Mechanical and Thermodynamic Properties of IrAl Thermal Barrier Coating, Vacuum, 2020, 174, p 109203
5.
N. Eliaz, G. Shemesh, and R. Latanision, Hot corrosion in Gas Turbine Components, Eng. Fail. Anal., 2002, 9, p 31–43
6.
M. Stiger, N. Yanar, M. Topping, F. Pettit, and G. Meier, Thermal Barrier Coatings for the 21st Century, Z. Metall., 1999, 90, p 1069–1078
7.
M. Bahamirian and Sh Khameneh Asl, An Investigation on Effect of Bond Coat Replacement on Hot Corrosion Properties of Thermal Barrier Coatings, Iran. J. Mater. Sci. Eng., 2013, 10, p 12–21
8.
R. Lima and B. Marple, Nanostructured YSZ Thermal Barrier Coatings Engineered to Counteract Sintering Effects, Mater. Sci. Eng., A, 2008, 485, p 182–193
9.
A. Keyvani, M. Bahamirian, and A. Kobayashi, Effect of Sintering Rate on the Porous Microstructural, Mechanical and Thermomechanical Properties of YSZ and CSZ TBC Coatings Undergoing Thermal Cycling, J. Alloys Compd., 2017, 727, p 1057–1066
10.
M. Loghman-Estarki, R.S. Razavi, and H. Jamali, Thermal Stability and Sintering Behavior of Plasma Sprayed Nanostructured 7YSZ, 15YSZ and 5.5 SYSZ Coatings at Elevated Temperatures, Ceram. Int., 2016, 42, p 14374–14383
11.
S. Paul, A. Cipitria, S. Tsipas, and T. Clyne, Sintering Characteristics of Plasma Sprayed Zirconia Coatings Containing Different Stabilisers, Surf. Coat. Technol., 2009, 203, p 1069–1074
12.
A. Keyvani and M. Bahamirian, Hot Corrosion and Mechanical Properties of Nanostructured Al2O3/CSZ Composite TBCs, Surf. Eng., 2017, 33, p 433–443
13.
M. Bahamirian, S. Hadavi, M. Farvizi, M. Rahimipour, and A. Keyvani, Enhancement of Hot Corrosion Resistance of Thermal Barrier Coatings by Using Nanostructured Gd2Zr2O7 Coating, Surf. Coat. Technol., 2019, 360, p 1–12
14.
M.R. Loghman-Estark, R.S. Razavi, and H. Edris, Synthesis and Thermal Stability of Nontransformable Tetragonal (ZrO2)0.96(REO1.5)0.04(Re = Sc3+, Y3+) Nanocrystals, Defect Diffus. Forum, 2013, 334, p 60–64
15.
C. Viazzi, J.-P. Bonino, F. Ansart, and A. Barnabé, Structural Study of Metastable Tetragonal YSZ Powders Produced Via a Sol–Gel Route, J. Alloys Compd., 2008, 452, p 377–383
16.
M. Shahid and M. Abbas, Investigation of Failure Mechanism of Thermal Barrier Coatings (TBCs) Deposited by EB-PVD Technique, J. Phys: Conf. Ser., 2013, 439, p 012021
17.
Y. Tang, Failure Analysis of Thermal Barrier Coatings. Ph.D. Thesis, Tulane University, Tulane, USA (2007)
18.
K. Carlsson, A Study of Failure Development in Thick Thermal Barrier Coatings. Independent Thesis Advanced Level (degree of Magister), Linköping University (2007)
19.
K.W. Schlichting, N. Padture, E. Jordan, and M. Gell, Failure Modes in Plasma-Sprayed Thermal Barrier Coatings, Mater. Sci. Eng., A, 2003, 342, p 120–130
20.
N.P. Padture, Advanced Structural Ceramics in Aerospace Propulsion, Nat. Mater., 2016, 15, p 804–809
21.
T. Narita, T. Izumi, T. Nishimoto, Y. Shibata, K.Z. Thosin, and S. Hayashi, Advanced Coatings on High Temperature Applications, Mater. Sci. Forum, 2006, 522, p 1–14
22.
U. Schulz, C. Leyens, K. Fritscher, M. Peters, B. Saruhan-Brings, O. Lavigne et al., Some Recent Trends in Research and Technology of Advanced Thermal Barrier Coatings, Aerosp. Sci. Technol., 2003, 7, p 73–80
23.
Y. Pan, D. Pu, and Y. Jia, Adjusting the Correlation Between the Oxidation Resistance and Mechanical Properties of Pt-Based Thermal Barrier Coating, Vacuum, 2020, 172, p 109067
24.
A. Keyvani, N. Mostafavi, M. Bahamirian, H. Sina, and A. Rabiezadeh, Synthesis and Phase Stability of Zirconia-Lanthania-Ytterbia-Yttria Nanoparticles; a Promising Advanced TBC Material, Asian Ceram. Soc., 2020, 8, p 336–344
25.
M.B.A. Keyvani and B. Esmaeili, Sol-Gel Synthesis and Characterization of ZrO2-25wt.%CeO2-2.5wt.%Y2O3 (CYSZ) Nanoparticles, Ceram. Int., 2020, 20, p 30
26.
A. Keyvani, P. Mahmoudinezhad, A. Jahangiri, and M. Bahamirian, Synthesis and Characterization of ((La1-xGdx)2Zr2O7; x = 0, 0.1, 0.2, 0.3, 0.4, 0.5, 1) Nanoparticles for Advanced TBCs, J. Aust. Ceram. Soc., 2020, 20, p 30
27.
S. Metco, Material Product Data Sheet: Zirconia Gadolinia Ytterbia Yttria Agglomerated and Sintered Thermal Spray Powder. DSMTS-0099.4 (2015)
28.
D. Zhu and R.A. Miller, Development of Advanced Low Conductivity Thermal Barrier Coatings, Int. J. Appl. Ceram. Technol., 2004, 1, p 86–94
29.
S.M.M.H.M. Bahamirian, M. Farvizi, A. Keyvani, and M.R. Rahimipour, ZrO2 9.5 Y2O3 5.6 Yb2O3 5.2 Gd2O3; a Promising TBC Material with High Resistance to Hot Corrosion, J. Asian Ceram. Soc., 2020, 20, p 30
30.
M. Bahamirian, S. Hadavi, M. Farvizi, M. Rahimipour, and A. Keyvani, Phase Stability of ZrO2 9.5 Y2O3 5.6 Yb2O3 5.2 Gd2O3 Compound at 1100 C and 1300 C for Advanced TBC Applications, Ceram. Int., 2019, 45, p 7344–7350
31.
S.-H. Jung, Z. Lu, Y.-G. Jung, D. Song, U. Paik, B.-G. Choi et al., Thermal Durability and Fracture Behavior of Layered Yb-Gd-Y-Based Thermal Barrier Coatings in Thermal Cyclic Exposure, Surf. Coat. Technol., 2017, 323, p 39–48
32.
Z.-G. Liu, W.-H. Zhang, J.-H. Ouyang, and Y. Zhou, Novel Double-Ceramic-Layer (La0.8Eu0.2)2Zr2O7/YSZ Thermal Barrier Coatings Deposited by Plasma Spraying, Ceram. Int., 2014, 40, p 11277–11282
33.
X. Xiaoyun, G. Hongbo, G. Shengkai, and X. Huibin, Hot Corrosion Behavior of Double-Ceramic-Layer LaTi2Al9O19/YSZ Thermal Barrier Coatings, Chin. J. Aeronaut., 2012, 25, p 137–142
34.
L. Wang, Y. Wang, X. Sun, J. He, Z. Pan, and C. Wang, Finite Element Simulation of Residual Stress of Double-Ceramic-Layer La2Zr2O7/8YSZ Thermal Barrier Coatings Using Birth and Death Element Technique, Comput. Mater. Sci., 2012, 53, p 117–127
35.
R. Vassen, F. Traeger, and D. Stöver, New Thermal Barrier Coatings Based on Pyrochlore/YSZ Double-Layer Systems, Int. J. Appl. Ceram. Technol., 2004, 1, p 351–361
36.
M. Gell, Application Opportunities for Nanostructured Materials and Coatings, Mater. Sci. Eng., A, 1995, 204, p 246–251
37.
C.-B. Liu, Z.-M. Zhang, X.-L. Jiang, L. Min, and Z.-H. Zhu, Comparison of Thermal Shock Behaviors Between Plasma-Sprayed Nanostructured and Conventional Zirconia Thermal Barrier Coatings, Trans. Nonferrous Met. Soc. China, 2009, 19, p 99–107
38.
C. Zhou, N. Wang, and H. Xu, Comparison of Thermal Cycling Behavior of Plasma-Sprayed Nanostructured and Traditional Thermal Barrier Coatings, Mater. Sci. Eng., A, 2007, 452, p 569–574
39.
H. Chen, X. Zhou, and C. Ding, Investigation of the Thermomechanical Properties of a Plasma-Sprayed Nanostructured Zirconia Coating, J. Eur. Ceram. Soc., 2003, 23, p 1449–1455
40.
R. Lima, A. Kucuk, and C. Berndt, Evaluation of Microhardness and Elastic Modulus of Thermally Sprayed Nanostructured Zirconia Coatings, Surf. Coat. Technol., 2001, 135, p 166–172
41.
M. Bahamirian, S. Hadavi, M. Rahimipour, M. Farvizi, and A. Keyvani, Synthesis and Characterization of Yttria-Stabilized Zirconia Nanoparticles Doped with Ytterbium and Gadolinium: ZrO2 9.5 Y2O3 5.6 Yb2O3 5.2 Gd2O3, Metall. Mater. Trans. A, 2018, 49, p 2523–2532
42.
M.R. Loghman-Estarki, H. Edris, H. Jamali, R. Ghasemi, M. Pourbafrany, M. Erfanmanesh et al., Spray Drying of Nanometric SYSZ Powders to Obtain Plasma Sprayable Nanostructured Granules, Ceram. Int., 2013, 39, p 9447–9457
43.
R. Aminov, A. Moskalenko, and A. Kozhevnikov, Optimal Gas Turbine Inlet Temperature for Cyclic Operation, J. Phys: Conf. Ser., 2018, 1111, p 012046
44.
ASTM standard-E228, Standard Test Method for Linear Thermal Expansion of Solid Materials with a Push-Rod Dilatometer (1995)
45.
T. Samani, M. Kermani, M. Razavi, M. Farvizi, and I. Mobasherpour, A Comparative Study on the Microstructure, Hot Corrosion Behavior and Mechanical Properties of Duplex and Functionally Graded Nanostructured/Conventional YSZ Thermal Barrier Coatings, Mater. Res. Exp., 2019, 6, p 115063
46.
S. Bose, Chapter 7—Thermal Barrier Coatings (TBCs), High Temperature Coatings, Elsevier, Amsterdam, 2007, p 155–232
47.
F.-W. Bach, K. Möhwald, A. Laarmann, and T. Wenz, Modern Surface Technology, Wiley, New York, 2006
48.
A. Kucuk, C. Berndt, U. Senturk, R. Lima, and C. Lima, Influence of Plasma Spray Parameters on Mechanical Properties of Yttria Stabilized Zirconia Coatings. I: Four Point Bend Test, Mater. Sci. Eng., A, 2000, 284, p 29–40
49.
J. Ilavsky and J.K. Stalick, Phase Composition and Its Changes During Annealing of Plasma-Sprayed YSZ, Surf. Coat. Technol., 2000, 127, p 120–129
50.
H. Grünling and W. Mannsmann, Plasma Sprayed Thermal Barrier Coatings for Industrial Gas Turbines: Morphology, Processing and Properties, Le J. Phys. IV, 1993, 3, p C7-903–C7-912
51.
L. Wang, Y. Wang, X. Sun, J. He, Z. Pan, Y. Zhou et al., Influence of Pores on the Thermal Insulation Behavior of Thermal Barrier Coatings Prepared by Atmospheric Plasma Spray, Mater. Des., 2011, 32, p 36–47
52.
I. Golosnoy, A. Cipitria, and T. Clyne, Heat Transfer Through Plasma-Sprayed Thermal Barrier Coatings in Gas Turbines: A Review of Recent Work, J. Therm. Spray Technol., 2009, 18, p 809–821
53.
A. Cipitria, I. Golosnoy, and T. Clyne, A Sintering Model for Plasma-Sprayed Zirconia TBCs. Part I: Free-Standing Coatings, Acta Mater., 2009, 57, p 980–992
54.
O. Racek and C. Berndt, Mechanical Property Variations Within Thermal Barrier Coatings, Surf. Coat. Technol., 2007, 202, p 362–369
55.
R. Lima, A. Kucuk, and C. Berndt, Integrity of Nanostructured Partially Stabilized Zirconia After Plasma Spray Processing, Mater. Sci. Eng., A, 2001, 313, p 75–82
56.
R. Ghasemi, R. Shoja-Razavi, R. Mozafarinia, and H. Jamali, Comparison of Microstructure and Mechanical Properties of Plasma-Sprayed Nanostructured and Conventional Yttria Stabilized Zirconia Thermal Barrier Coatings, Ceram. Int., 2013, 39, p 8805–8813
57.
E.H. Kisi and C. Howard, Crystal Structures of Zirconia Phases and Their Inter-relation, Key Eng. Mater., 1998, 153, p 1–36
58.
T. Sakuma, Microstructural Aspects on the Cubic-Tetragonal Transformation in Zirconia, Key Eng. Mater., 1998, 153, p 75–96
59.
A. Keyvani, M. Saremi, M.H. Sohi, and Z. Valefi, A Comparison on Thermomechanical Properties of Plasma-Sprayed Conventional and Nanostructured YSZ TBC Coatings in Thermal Cycling, J. Alloys Compd., 2012, 541, p 488–494
60.
H. Xu and H. Guo, Thermal Barrier Coatings, Woodhead Publishing Limited, Singapore, 2011, p 193–197
61.
A. Keyvani and M. Bahamirian, Oxidation Resistance of Al2O3-Nanostructured/CSZ Composite Compared to Conventional CSZ and YSZ Thermal Barrier Coatings, Mater. Res. Exp., 2016, 3, p 105047
62.
Z. Zou, L. Jia, L. Yang, X. Shan, L. Luo, F. Guo et al., Role of Internal Oxidation on the Failure of Air Plasma Sprayed Thermal Barrier Coatings with a Double-Layered Bond Coat, Surf. Coat. Technol., 2017, 319, p 370–377
63.
M. Bahamirian, S. Hadavi, M. Farvizi, A. Keyvani, and M. Rahimipour, Thermal Durability of YSZ/Nanostructured Gd2Zr2O7 TBC Undergoing Thermal Cycling, Oxid. Met., 2019, 92, p 401–421
64.
H.-J. Jang, D.-H. Park, Y.-G. Jung, J.-C. Jang, S.-C. Choi, and U. Paik, Mechanical Characterization and Thermal Behavior of HVOF-Sprayed Bond Coat in Thermal Barrier Coatings (TBCs), Surf. Coat. Technol., 2006, 200, p 4355–4362
65.
Y.-S. Song, I.-G. Lee, D.Y. Lee, D.-J. Kim, S. Kim, and K. Lee, High-Temperature Properties of Plasma-Sprayed Coatings of YSZ/NiCrAlY on Inconel Substrate, Mater. Sci. Eng., A, 2002, 332, p 129–133
66.
J.S. Wallace and J. Ilavsky, Elastic Modulus Measurements in Plasma Sprayed Deposits, J. Therm. Spray Technol., 1998, 7, p 521–526
67.
F. Tang and J.M. Schoenung, Evolution of Young’s Modulus of Air Plasma Sprayed Yttria-Stabilized Zirconia in Thermally Cycled Thermal Barrier Coatings, Scr. Mater., 2006, 54, p 1587–1592
68.
Z. Wu, L. Ni, Q. Yu, and C. Zhou, Effect of Thermal Exposure on Mechanical Properties of a Plasma-Sprayed Nanostructured Thermal Barrier Coating, J. Therm. Spray Technol., 2012, 21, p 169–175
69.
H. Chen, S.W. Lee, H. Du, C.X. Ding, and C.H. Choi, Influence of Feedstock and Spraying Parameters on the Depositing Efficiency and Microhardness of Plasma-Sprayed Zirconia Coatings, Mater. Lett., 2004, 58, p 1241–1245
70.
M. Bacos, J. Dorvaux, O. Lavigne, R. Mévrel, R. Poulain, C. Rio et al., Performance and Degradation Mechanisms of Thermal Barrier Coatings for Turbine Blades: A Review of Onera Activities, AerospaceLab, 2011, 3, p 1–11
71.
T. Beck, R. Herzog, O. Trunova, M. Offermann, R.W. Steinbrech, and L. Singheiser, Damage Mechanisms and Lifetime Behavior of Plasma-Sprayed Thermal Barrier Coating Systems for Gas Turbines—Part II: Modeling, Surf. Coat. Technol., 2008, 202, p 5901–5908
72.
A.G. Evans, D. Mumm, J. Hutchinson, G. Meier, and F. Pettit, Mechanisms Controlling the Durability of Thermal Barrier Coatings, Prog. Mater Sci., 2001, 46, p 505–553
73.
K. Ogawa, High Temperature Oxidation Behavior of Thermal Barrier Coatings, Gas Turbines-Materials, Modeling and Performance, IntechOpen, London, 2015
74.
E. Busso, J. Lin, S. Sakurai, and M. Nakayama, A Mechanistic Study of Oxidation-Induced Degradation in a Plasma-Sprayed Thermal Barrier Coating System: Part I: Model Formulation, Acta Mater., 2001, 49, p 1515–1528
75.
A. Reddy, D. Hovis, A. Heuer, A. Paulikas, and B. Veal, In Situ Study of Oxidation-Induced Growth Strains in a Model NiCrAlY Bond-Coat Alloy, Oxid. Met., 2007, 67, p 153–177
76.
M. Abbas, H. Guo, and M.R. Shahid, Comparative Study on Effect of Oxide Thickness on Stress Distribution of Traditional and Nanostructured Zirconia Coating Systems, Ceram. Int., 2013, 39, p 475–481
77.
M. Ali, S. Nusier, and G. Newaz, Mechanics of Damage Initiation and Growth in a TBC/Superalloy System, Int. J. Solids Struct., 2001, 38, p 3329–3340
78.
D. Chicot and A. Tricoteaux, Mechanical Properties of Ceramic by Indentation: Principle and Applications, Ceramic Materials, InTech, London, 2010
Metadata
Title
Microstructure and Cyclic Oxidation of Yttria-Stabilized Zirconia/Nanostructured ZrO2 9.5Y2O3 5.6Yb2O3 5.2Gd2O3 Thermal Barrier Coating at 1373 K
Authors
M. Bahamirian
S. M. M. Hadavi
M. Farvizi
A. Keyvani
M. R. Rahimipour
Publication date
16-10-2020
Publisher
Springer US
Published in
Journal of Materials Engineering and Performance / Issue 11/2020
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-020-05174-1

Other articles of this Issue 11/2020

Journal of Materials Engineering and Performance 11/2020 Go to the issue

OriginalPaper

Comparative Research on Fatigue Performance of High-Strength Bainitic Steel with or without Corrosion

OriginalPaper

Effect of Post-Weld Aging Temperature on Microstructure and Mechanical Properties of Weld Metal of 15-5 PH Stainless Steel

OriginalPaper

Influence of Surface Nanocrystallization and Partial Amorphization Induced by Ultrasonic Shot Peening on Surface Properties of 7075 Aluminum Alloy

OriginalPaper

Probability of Formation of Wear Debris during Initial Running-In Period of Sliding Wear of Al-Si (LM13)-10 wt.% Fly Ash Composites

OriginalPaper

Impact of Pre-formed Martensite on the Electromagnetic Properties and Martensitic Transformation Kinetics of Uniaxially Tensile Loaded 304 Stainless Steel

OriginalPaper

Improvement in Mechanical Properties of a Surface-Carburized Ferrite–Martensite Dual-Phase Steel by Intercritical Annealing

Premium Partners

    Image Credits