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The International Journal of Advanced Manufacturing Technology

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24-08-2022 | ORIGINAL ARTICLE

Study on coating morphology, property, and characteristics of in situ synthesis VC-reinforced Ni-based coatings by laser cladding

Authors: Jiayi Zeng, Guofu Lian, Yang Zhang, Hao Zhang, Meiyan Feng, Lihong Huang

Published in: The International Journal of Advanced Manufacturing Technology | Issue 3-4/2022

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Abstract

The work prepared in situ synthesis VC particle-reinforced Ni-based coating using laser cladding. A 3-kW fiber laser was applied with a coupled coaxial nozzle head. The response surface methodology was applied to establish mathematical models of coating hardnesses, aspect ratios, and cladding areas at the laser power of 1200–2000 W, a scanning speed of 3–5 mm/s, and a powder ratio of 30–70% as input variables. The influences of process parameters on coating performance and geometries were explored hereafter. The feasibility of in situ synthesis of VC was analyzed by thermodynamics. The XRD test showed that coatings consisted of FeNi₃, VC, V₈C₇, and Cr₂₃C₆ phases, with internal VC compounds of round and petal shapes. The response surface analysis showed that coating hardness increased with increased LP and PRs and decreased with increased SSs. The aspect ratio of coatings increased with increased LP and decreased with the increased SSs and PRs. Besides, the cladding area increased with increased LP and decreased with increased SSs and PRs. Sensitivity analysis indicated that the PR was included in the sensitive items of coating hardness, aspect ratios, and cladding area models. Coating hardness, aspect ratios, and cladding areas were not sensitive to LP. The accuracy of the sensitivity analysis was verified with 7 mm/s SS, while adjusting one factor between LP and PR. This research results provide a theoretical reference and basis for controlling coating properties and geometries in the industrial application of laser cladding.

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Title: Study on coating morphology, property, and characteristics of in situ synthesis VC-reinforced Ni-based coatings by laser cladding
Authors: Jiayi Zeng
Guofu Lian
Yang Zhang
Hao Zhang
Meiyan Feng
Lihong Huang
Publication date: 24-08-2022
Publisher: Springer London
Published in: The International Journal of Advanced Manufacturing Technology / Issue 3-4/2022
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-022-09977-5

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