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2013 | OriginalPaper | Buchkapitel

A Hidden Markov Model for Tool Wear Management

verfasst von : Chen-Ju Lin, Chun-Hung Chien

Erschienen in: Proceedings of the Institute of Industrial Engineers Asian Conference 2013

Verlag: Springer Singapore

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Abstract

Determining the best time of tool replacement is critical to balancing production quality and tool utilization. A machining process would gradually produce defective parts as a tool wears out. To avoid additional production costs, replacing a tool before the yield drops below a minimum requirement is essential. On the other hand, frequent tool replacement would cause additional setup and tool costs. This paper proposes a hidden Markov model (HMM) to study the unknown nature of a tool wear progress by monitoring the quality characteristic of products. With the constructed model, the state of tool wear is diagnosed by using the Viterbi Algorithm. Then, a decision rule that evaluates the yield of the next machining part is proposed to determine the initiation of tool replacement. The simulation analysis shows that the proposed method could accurately estimate the model and the status of tool wear. The proposed decision rule can also make good use of tools whereas controlling yield.

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Metadaten
Titel
A Hidden Markov Model for Tool Wear Management
verfasst von
Chen-Ju Lin
Chun-Hung Chien
Copyright-Jahr
2013
Verlag
Springer Singapore
DOI
https://doi.org/10.1007/978-981-4451-98-7_137

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