Skip to main content
Erschienen in: International Journal of Material Forming 4/2016

03.04.2015 | Original Research

Crystal plasticity finite element simulations of pure bending of aluminium alloy AA7108

verfasst von: A. Saai, I. Westermann, S. Dumoulin, O. S. Hopperstad

Erschienen in: International Journal of Material Forming | Ausgabe 4/2016

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The crystal plasticity finite element method (CP-FEM) is used to investigate the influence of microstructure on the bending behaviour of the heat treatable aluminium alloy AA7108. The study comprises two materials obtained from the AA7108 aluminium alloy by different thermo-mechanical treatments. The first one is an as-cast and homogenized material consisting of large grains with random texture, while the second one is a rolled and recrystallized material having refined grains with weak deformation texture. The behaviour of the two materials in plane-strain bending is investigated numerically and compared qualitatively to existing experimental data. The crystallographic texture and grain morphology of the materials are explicitly represented in the finite element models. The numerical results display a strong effect of the grain morphology on the bending behaviour, the surface waviness and the development of shear bands. These results are consistent with the experimental observations. The simulations further indicate that crystallographic texture affects the bending behaviour of the rolled and recrystallized material.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Dao M, Li M (2001) A micromechanics study on strain-localization-induced fracture initiation in bending using crystal plasticity models. Philos Mag A 81(8):1997–2020CrossRef Dao M, Li M (2001) A micromechanics study on strain-localization-induced fracture initiation in bending using crystal plasticity models. Philos Mag A 81(8):1997–2020CrossRef
2.
Zurück zum Zitat Engler O, Hirsch J (2009) Control of recrystallisation texture and texture-related properties in industrial production of aluminium sheet. Int J Mater Res 100:564–575CrossRef Engler O, Hirsch J (2009) Control of recrystallisation texture and texture-related properties in industrial production of aluminium sheet. Int J Mater Res 100:564–575CrossRef
3.
Zurück zum Zitat Grytten F, Holmedal B, Hopperstad OS, Børvik T (2008) Evaluation of identification methods for YLD2004-18p. Int J Plast 24:2248–2277 Grytten F, Holmedal B, Hopperstad OS, Børvik T (2008) Evaluation of identification methods for YLD2004-18p. Int J Plast 24:2248–2277
4.
Zurück zum Zitat Guan Y, Pourboghrat F, Barlat F (2006) Finite element modeling of tube hydroforming of polycrystalline aluminum alloy extrusions. Int J Plast 22:2366–2393 Guan Y, Pourboghrat F, Barlat F (2006) Finite element modeling of tube hydroforming of polycrystalline aluminum alloy extrusions. Int J Plast 22:2366–2393
5.
Zurück zum Zitat Hirsch J (2012) Textures in industrial processes and products. Materials Science Forum 702–703, 18–25 Hirsch J (2012) Textures in industrial processes and products. Materials Science Forum 702–703, 18–25
6.
Zurück zum Zitat Hu XH, Jain M, Wilkinson DS, Mishra RK (2008) Microstructure-based finite element analysis of strain localization behavior in AA5754 aluminum sheet. Acta Mater 56:3187–3201CrossRef Hu XH, Jain M, Wilkinson DS, Mishra RK (2008) Microstructure-based finite element analysis of strain localization behavior in AA5754 aluminum sheet. Acta Mater 56:3187–3201CrossRef
7.
Zurück zum Zitat Hu XH, Jain M, Wilkinson DS, Mishra RK (2010) A macro-micro-multi-level modeling scheme to study the effect of particle distribution on wrap-bendability of AA 5754 sheet alloys. J Mater Proc Tech 210:1232–1242CrossRef Hu XH, Jain M, Wilkinson DS, Mishra RK (2010) A macro-micro-multi-level modeling scheme to study the effect of particle distribution on wrap-bendability of AA 5754 sheet alloys. J Mater Proc Tech 210:1232–1242CrossRef
8.
Zurück zum Zitat Hu XH, Wilkinson DS, Jain M, Wu PD, Mishra RK (2011) The impact of particle distributions and grain-level inhomogeneities on post-necking deformation and fracture in AA5754 sheet alloys during uniaxial tension. Mater Sci Eng A 528:2002–2016CrossRef Hu XH, Wilkinson DS, Jain M, Wu PD, Mishra RK (2011) The impact of particle distributions and grain-level inhomogeneities on post-necking deformation and fracture in AA5754 sheet alloys during uniaxial tension. Mater Sci Eng A 528:2002–2016CrossRef
9.
Zurück zum Zitat Ikawa S, Asano M, Kuroda M, Yoshida K (2011) Effects of crystal orientation on bendability of aluminum alloy sheet. Mater Sci Eng A 528:4050–4054CrossRef Ikawa S, Asano M, Kuroda M, Yoshida K (2011) Effects of crystal orientation on bendability of aluminum alloy sheet. Mater Sci Eng A 528:4050–4054CrossRef
10.
Zurück zum Zitat Inal K, Wu PD, Neale KW (2002) Finite element analysis of localization in FCC polycrystalline sheets under plane stress tension. Int J Solids Struct 39:3469–3486CrossRefMATH Inal K, Wu PD, Neale KW (2002) Finite element analysis of localization in FCC polycrystalline sheets under plane stress tension. Int J Solids Struct 39:3469–3486CrossRefMATH
11.
Zurück zum Zitat Kuroda M, Tvergaard V (2004) Shear band development in anisotropic bent specimens. Eur J Mech A/Solids 23:811–821 Kuroda M, Tvergaard V (2004) Shear band development in anisotropic bent specimens. Eur J Mech A/Solids 23:811–821
12.
Zurück zum Zitat Kuroda M, Tvergaard V (2007) Effects of texture on shear band formation in plane strain tension/compression and bending. Int J Plast 23:244–272CrossRefMATH Kuroda M, Tvergaard V (2007) Effects of texture on shear band formation in plane strain tension/compression and bending. Int J Plast 23:244–272CrossRefMATH
13.
Zurück zum Zitat LS-OPT, Version 4.2, Livermore Software Technology Corporation, Livemore (2012) LS-OPT, Version 4.2, Livermore Software Technology Corporation, Livemore (2012)
14.
Zurück zum Zitat Neale KW, Inal K, Wu PD (2003) Effects of texture gradients and strain paths on localization phenomena in polycrystals. Int J Mech Sci 45:1671–1686CrossRefMATH Neale KW, Inal K, Wu PD (2003) Effects of texture gradients and strain paths on localization phenomena in polycrystals. Int J Mech Sci 45:1671–1686CrossRefMATH
15.
Zurück zum Zitat Pedersena KO, Westermanna I, Furuc T, Børvika T, Hopperstad OS (2015) Influence of microstructure on work-hardening and ductile fracture of aluminium alloys. Mater Des 70:31–44CrossRef Pedersena KO, Westermanna I, Furuc T, Børvika T, Hopperstad OS (2015) Influence of microstructure on work-hardening and ductile fracture of aluminium alloys. Mater Des 70:31–44CrossRef
16.
Zurück zum Zitat Prakash A, Weygand SM, Riedel H (2009) Modeling the evolution of texture and grain shape in Mg alloy AZ31 using the crystal plasticity finite element method. Comput Mater Sci 45:744–750 Prakash A, Weygand SM, Riedel H (2009) Modeling the evolution of texture and grain shape in Mg alloy AZ31 using the crystal plasticity finite element method. Comput Mater Sci 45:744–750
17.
Zurück zum Zitat Romanova VA, Balokhonov RR, Schmauder S (2013) Numerical study of mesoscale surface roughening in aluminum polycrystals under tension. Mater Sci Eng A 564:255–263CrossRef Romanova VA, Balokhonov RR, Schmauder S (2013) Numerical study of mesoscale surface roughening in aluminum polycrystals under tension. Mater Sci Eng A 564:255–263CrossRef
18.
Zurück zum Zitat Rossiter J, Brahme A, Simha MH, Inal K, Mishra R (2010) A new crystal plasticity scheme for explicit time integration codes to simulate deformation in 3D microstructures: effects of strain path, strain rate and thermal softening on localized deformation in the aluminum alloy 5754 during simple shear. Int J Plast 26:1702–1725CrossRefMATH Rossiter J, Brahme A, Simha MH, Inal K, Mishra R (2010) A new crystal plasticity scheme for explicit time integration codes to simulate deformation in 3D microstructures: effects of strain path, strain rate and thermal softening on localized deformation in the aluminum alloy 5754 during simple shear. Int J Plast 26:1702–1725CrossRefMATH
19.
Zurück zum Zitat Saai A, Dumoulin S, Hopperstad OS, Lademo O-G (2013) Simulation of yield surfaces for aluminium sheets with rolling and recrystallization textures. Comput Mater Sci 67:424–433CrossRef Saai A, Dumoulin S, Hopperstad OS, Lademo O-G (2013) Simulation of yield surfaces for aluminium sheets with rolling and recrystallization textures. Comput Mater Sci 67:424–433CrossRef
20.
Zurück zum Zitat Saai A, Louche H, Tabourot L, Chang HJ (2010) Experimental and numerical study of the thermo-mechanical behavior of Al bi-crystal in tension using full field measurements and micromechanical modeling. Mech Mater 42:275–292CrossRef Saai A, Louche H, Tabourot L, Chang HJ (2010) Experimental and numerical study of the thermo-mechanical behavior of Al bi-crystal in tension using full field measurements and micromechanical modeling. Mech Mater 42:275–292CrossRef
21.
Zurück zum Zitat Snilsberg KE, Westermann I, Holmedal B, Hopperstad OS, Langsrud Y, Marthinsen K (2010) Anisotropy of bending properties in industrial heat-treatable extruded aluminum alloys, Materials Science Forum 63–642, 487–492 Snilsberg KE, Westermann I, Holmedal B, Hopperstad OS, Langsrud Y, Marthinsen K (2010) Anisotropy of bending properties in industrial heat-treatable extruded aluminum alloys, Materials Science Forum 63–642, 487–492
22.
Zurück zum Zitat Stoudt MR, Ricker RE (2002) The relationship between grain size and the surface roughening behavior of Al-Mg alloys. Metall Mater Trans A 33:2883–2889CrossRef Stoudt MR, Ricker RE (2002) The relationship between grain size and the surface roughening behavior of Al-Mg alloys. Metall Mater Trans A 33:2883–2889CrossRef
23.
Zurück zum Zitat Tomé C, Canova GR, Kocks UF, Christodoulou N, Jonas JJ (1984) The relation between macroscopic and microscopic strain hardening in FCC polycrystal. Acta Metall 32(10):1637–1653CrossRef Tomé C, Canova GR, Kocks UF, Christodoulou N, Jonas JJ (1984) The relation between macroscopic and microscopic strain hardening in FCC polycrystal. Acta Metall 32(10):1637–1653CrossRef
24.
Zurück zum Zitat Triantafyllidis N, Needlewan A, Tvergaard V (1982) On the development of shear bands in pure bending. Int J Solids Struct 18(2):121–138CrossRefMATH Triantafyllidis N, Needlewan A, Tvergaard V (1982) On the development of shear bands in pure bending. Int J Solids Struct 18(2):121–138CrossRefMATH
25.
Zurück zum Zitat Tvergaard V, Needleman A (1993) Shear band development in polycrystals. Proc R Soc Lond A443:547–562CrossRef Tvergaard V, Needleman A (1993) Shear band development in polycrystals. Proc R Soc Lond A443:547–562CrossRef
26.
Zurück zum Zitat Westermann I, Snilsberg KE, Sharifi Z, Hopperstad OS, Marthinsen K, Holmedal B (2011) Three-point bending of heat-treatable aluminum alloys: influence of microstructure and texture on bendability and fracture behavior. Metall Mater Trans A 42:3386–3398CrossRef Westermann I, Snilsberg KE, Sharifi Z, Hopperstad OS, Marthinsen K, Holmedal B (2011) Three-point bending of heat-treatable aluminum alloys: influence of microstructure and texture on bendability and fracture behavior. Metall Mater Trans A 42:3386–3398CrossRef
Metadaten
Titel
Crystal plasticity finite element simulations of pure bending of aluminium alloy AA7108
verfasst von
A. Saai
I. Westermann
S. Dumoulin
O. S. Hopperstad
Publikationsdatum
03.04.2015
Verlag
Springer Paris
Erschienen in
International Journal of Material Forming / Ausgabe 4/2016
Print ISSN: 1960-6206
Elektronische ISSN: 1960-6214
DOI
https://doi.org/10.1007/s12289-015-1233-z

Weitere Artikel der Ausgabe 4/2016

International Journal of Material Forming 4/2016 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.