Skip to main content

2019 | OriginalPaper | Buchkapitel

Effect of Tool-Operating Mode on Circularity Deviation in Multilobed Turbine Rotor Journal Restoration with Location on Bearing Bottom Half

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

A progressive method of a worn turbine rotor journal restoration is machining on mounting bearing of turbine plant directly. Grinding head machines rotor journal moving to its axis while the restored journal in its rotation is located on the bearing bottom half. Thus, rotor center position keeps changing, thus, a required circularity accuracy is not achieved. The best law of grinding head radial feed speed variation is one of the methods providing machining accuracy increase. The effect of feed variation on machined surface circularity accuracy for various numbers of worn rotor journal cross section lobes is investigated. The generation of geometry computer modeling using voxel approach has detected that feed variation practically has no effect on circularity accuracy if lobes number is even. However, for the machining of rotor journals with a three-lobed radial section, the sine variation of the radial tool feed is efficient. Machining accuracy has been increased by 20% compared to the case of machining at constant feed. In all cases, using the same number of workpiece spark-out revolutions as the number of workpiece revolutions at constant tool radial feed has an essential effect on circularity accuracy.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Mobile Lathe Information Sheet (2008) Alstom. France, Saint-Ouen, p 2008 Mobile Lathe Information Sheet (2008) Alstom. France, Saint-Ouen, p 2008
2.
Zurück zum Zitat High precision grinding machines (2008) DanobatGroup High precision grinding machines (2008) DanobatGroup
3.
Zurück zum Zitat Bloch HP, Geitner FK (2005) Machinery component maintenance and repair: practical machinery management for process plants. Elsevier Inc, USA, 630 pCrossRef Bloch HP, Geitner FK (2005) Machinery component maintenance and repair: practical machinery management for process plants. Elsevier Inc, USA, 630 pCrossRef
4.
Zurück zum Zitat Orbital Tool Technologies (2012) Shaft and Journal Repair, USA Orbital Tool Technologies (2012) Shaft and Journal Repair, USA
5.
Zurück zum Zitat Portable machine tools (2011) Solutions for all in situ site machining applications. Acteon, Derby Portable machine tools (2011) Solutions for all in situ site machining applications. Acteon, Derby
6.
Zurück zum Zitat Brian RW (2009) Principles of modern grinding technology. William Andrew, USA, p 2009 Brian RW (2009) Principles of modern grinding technology. William Andrew, USA, p 2009
7.
Zurück zum Zitat Kang K (2003) Modelling of the centerless infeed (Plunge) grinding process. KSME Int J. 17(7):1026–1035CrossRef Kang K (2003) Modelling of the centerless infeed (Plunge) grinding process. KSME Int J. 17(7):1026–1035CrossRef
13.
Zurück zum Zitat Zakharov OV, Brzhozovskii BM (2006) Accuracy of centering during measurement by roundness gauges. Meas Tech 49(11):1094–1097CrossRef Zakharov OV, Brzhozovskii BM (2006) Accuracy of centering during measurement by roundness gauges. Meas Tech 49(11):1094–1097CrossRef
14.
Zurück zum Zitat Zakharov OV (2006) Minimizatsiya pogreshnostey formoobrazovaniya pri bestsentrovoy abrazivnoy obrabotke (Minimization of form shaping errors at centerless abrasive machining). Saratov state Technical University, Saratov Zakharov OV (2006) Minimizatsiya pogreshnostey formoobrazovaniya pri bestsentrovoy abrazivnoy obrabotke (Minimization of form shaping errors at centerless abrasive machining). Saratov state Technical University, Saratov
16.
Zurück zum Zitat Brzhozovskii BM (2010) Obespecheniye tekhnologicheskoy nadezhnosti pri bestsentrovoy abrazivnoy obrabotke (Providing of technological reliability at centerless abrasive processing). Saratov state Technical University, Saratov Brzhozovskii BM (2010) Obespecheniye tekhnologicheskoy nadezhnosti pri bestsentrovoy abrazivnoy obrabotke (Providing of technological reliability at centerless abrasive processing). Saratov state Technical University, Saratov
17.
Zurück zum Zitat Jerard RB, Angleton JM, Drysdale RL, Su P (1990) The use of surface points sets for generation, simulation, verification and automatic correction of NC machining programs. In: Proceedings of NSF design and manufacturing systems conference, pp 143–148 Jerard RB, Angleton JM, Drysdale RL, Su P (1990) The use of surface points sets for generation, simulation, verification and automatic correction of NC machining programs. In: Proceedings of NSF design and manufacturing systems conference, pp 143–148
20.
Zurück zum Zitat Shchurova AV (2013) Imitatsionnoye modelirovaniye obrabotki tocheniyem s bazirovaniyem po obrabatyvayemoy poverkhnosti na dve tochechnyye opory (Simulation modeling of ring workpiece which is located on machining surface turning). Bull South Ural State Uni Ser, Mech Eng Ind 13(1):86–90 Shchurova AV (2013) Imitatsionnoye modelirovaniye obrabotki tocheniyem s bazirovaniyem po obrabatyvayemoy poverkhnosti na dve tochechnyye opory (Simulation modeling of ring workpiece which is located on machining surface turning). Bull South Ural State Uni Ser, Mech Eng Ind 13(1):86–90
21.
Zurück zum Zitat Shchurova AV (2013) Modelirovaniye obrabotki frezerovaniyem sheyek valov turbin bazirovaniyem ikh na obrabotannuyu poverkhnost’ (Modeling of the processing by milling the necks of turbine shafts by basing them on the treated surface). In: Technological support of machine-building production: proceedings and an international correspondence scientific-technical conference, Chelyabinsk, pp 594–599 Shchurova AV (2013) Modelirovaniye obrabotki frezerovaniyem sheyek valov turbin bazirovaniyem ikh na obrabotannuyu poverkhnost’ (Modeling of the processing by milling the necks of turbine shafts by basing them on the treated surface). In: Technological support of machine-building production: proceedings and an international correspondence scientific-technical conference, Chelyabinsk, pp 594–599
22.
Zurück zum Zitat Shchurova AV (2016) Resheniye zadachi formoobrazovaniya tsilindricheskogo vala pri bazirovanii zagotovki na obrabatyvayemuyu poverkhnost’ (A solution of the surface generation problem for cylindrical shaft by location on its machining surface). Izvestiya tulskogo gosudarstvennogo universiteta, Tekhnicheskie nauki 8(2):44–51 Shchurova AV (2016) Resheniye zadachi formoobrazovaniya tsilindricheskogo vala pri bazirovanii zagotovki na obrabatyvayemuyu poverkhnost’ (A solution of the surface generation problem for cylindrical shaft by location on its machining surface). Izvestiya tulskogo gosudarstvennogo universiteta, Tekhnicheskie nauki 8(2):44–51
25.
Zurück zum Zitat Shchurova AV (2017) Shaft axis location deviation when it grind with location on a bearing bottom half (Izmeneniye polozheniya osi vala pri yego shlifovanii s bazirovaniyem v polutsilindricheskoy opore). Izvestiya tulskogo gosudarstvennogo universiteta, Tekhnicheskie nauki 8(1):338–344 Shchurova AV (2017) Shaft axis location deviation when it grind with location on a bearing bottom half (Izmeneniye polozheniya osi vala pri yego shlifovanii s bazirovaniyem v polutsilindricheskoy opore). Izvestiya tulskogo gosudarstvennogo universiteta, Tekhnicheskie nauki 8(1):338–344
Metadaten
Titel
Effect of Tool-Operating Mode on Circularity Deviation in Multilobed Turbine Rotor Journal Restoration with Location on Bearing Bottom Half
verfasst von
A. V. Shchurova
Copyright-Jahr
2019
DOI
https://doi.org/10.1007/978-3-319-95630-5_172

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.