Skip to main content

2019 | OriginalPaper | Buchkapitel

42. Experimental Investigation of Nano-Graphite Cutting Fluid on EN-8 Steel Using Eco-friendly Oils with MQL Process

verfasst von : G. Siva Karuna, M. Gangadhar Rao, M. Naresh Kumar

Erschienen in: Recent Advances in Material Sciences

Verlag: Springer Singapore

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Nowadays, in industries cutting fluids are widely used for reduction of friction between tool and workpiece. During dry cutting, the workpiece is machined under the influence of dry condition in which air surrounding the workpiece will act as the cooling agent. Since air has a low thermal conductivity, it behaves as a poor coolant. In wet cutting, the workpiece is under wet condition. The most cutting fluid constitutes 95% of water and 5% of coolant. Due to the usage of cutting fluid, they will give a notable change in various properties like thermal, surface roughness, tool wear, and tool and workpiece temperatures. The prudent properties of such type of fluids are to inflate heat transfer, lubrication, and removal of chips from machining zone. Eco-friendly oils are mainly used in metal working fluids to reduce the various unwanted risks like health and wastage of money. Minimum quantity lubrication (MQL) is a process in which hackneyed of cutting fluids is avoided and excellent surface integrity obtained by dry machining. It only needs a fluid with properties like large heat-carrying capacity and inflate lubricating characteristics. The present work investigates the usage of nano-graphite with eco-friendly oils like coconut oil, sesame oil, mustard oil, and soluble coolant oil as cutting fluid in the machining. Various characteristics like tool wear, tool temperature, nature of chip produced, and surface roughness characteristics for various oils are investigated. MQL is environment friendly machining and enhances machinability characteristics of EN8 steel.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Khandekar, S., et al.: Nano-cutting fluid for enhancement of metal cutting performance. Mater. Manuf. Process. 27(9), 963–967 (2012)CrossRef Khandekar, S., et al.: Nano-cutting fluid for enhancement of metal cutting performance. Mater. Manuf. Process. 27(9), 963–967 (2012)CrossRef
2.
Zurück zum Zitat Sreejith, P.S., Ngoi, B.K.A.: Dry machining: machining of the future. J. Mater. Process. Technol. 101(1), 287–291 (2000)CrossRef Sreejith, P.S., Ngoi, B.K.A.: Dry machining: machining of the future. J. Mater. Process. Technol. 101(1), 287–291 (2000)CrossRef
3.
Zurück zum Zitat Mason, T.G., et al.: Nanoemulsions: formation, structure, and physical properties. J. Phys. Condens. Matter 18(41), R635 (2006) Mason, T.G., et al.: Nanoemulsions: formation, structure, and physical properties. J. Phys. Condens. Matter 18(41), R635 (2006)
4.
Zurück zum Zitat Sodavadia, K.P., Makwana, A.H.: Experimental investigation on the performance of coconut oil-based nano fluid as lubricant during turning of AISI 304 austenitic stainless steel. Int. J. Adv. Mech. Eng. 4(1), 55–60 (2014) Sodavadia, K.P., Makwana, A.H.: Experimental investigation on the performance of coconut oil-based nano fluid as lubricant during turning of AISI 304 austenitic stainless steel. Int. J. Adv. Mech. Eng. 4(1), 55–60 (2014)
5.
Zurück zum Zitat Debnath, S., Reddy, M.M., Yi, Q.S.: Environmental friendly cutting fluids and cooling techniques in machining: a review. J. Clean. Prod. 83, 33–47 (2014)CrossRef Debnath, S., Reddy, M.M., Yi, Q.S.: Environmental friendly cutting fluids and cooling techniques in machining: a review. J. Clean. Prod. 83, 33–47 (2014)CrossRef
6.
Zurück zum Zitat Prasad, M.M.S., Srikant, R.R.: Performance evaluation of nano graphite inclusions in cutting fluids with MQL technique in turning of AISI 1040 steel. IJRET: Int. J. Res. Eng. Technol. 2(11) (2013)CrossRef Prasad, M.M.S., Srikant, R.R.: Performance evaluation of nano graphite inclusions in cutting fluids with MQL technique in turning of AISI 1040 steel. IJRET: Int. J. Res. Eng. Technol. 2(11) (2013)CrossRef
7.
Zurück zum Zitat Nguyen, T.K., Do, I., Kwon, P.: A tribological study of vegetable oil enhanced by nano-platelets and implication in MQL machining. Int. J. Precis. Eng. Manuf. 13(7), 1077–1083 (2012)CrossRef Nguyen, T.K., Do, I., Kwon, P.: A tribological study of vegetable oil enhanced by nano-platelets and implication in MQL machining. Int. J. Precis. Eng. Manuf. 13(7), 1077–1083 (2012)CrossRef
8.
Zurück zum Zitat Thottackkad, M.V., Perikinalil, R.K., Kumarapillai, P.N.: Experimental evaluation on the tribological properties of coconut oil by the addition of CuO nano particles. Int. J. Precis. Eng. Manuf. 13(1), 111–116 (2012)CrossRef Thottackkad, M.V., Perikinalil, R.K., Kumarapillai, P.N.: Experimental evaluation on the tribological properties of coconut oil by the addition of CuO nano particles. Int. J. Precis. Eng. Manuf. 13(1), 111–116 (2012)CrossRef
9.
Zurück zum Zitat Amirta, M., et al.: Preparation and characterization of properties of nano graphite- based cutting fluid for machining operations. Proc. Inst. Mech. Eng. J J. Eng. Tribol. 228(3), 243–252 (2014) Amirta, M., et al.: Preparation and characterization of properties of nano graphite- based cutting fluid for machining operations. Proc. Inst. Mech. Eng. J J. Eng. Tribol. 228(3), 243–252 (2014)
10.
Zurück zum Zitat Khettabi, R., Songmene, V., Masounave, J.: Effect of tool lead angle and chip formation mode on dust emission in dry cutting. J. Mater. Process. Technol. 194(1), 100–109 (2007)CrossRef Khettabi, R., Songmene, V., Masounave, J.: Effect of tool lead angle and chip formation mode on dust emission in dry cutting. J. Mater. Process. Technol. 194(1), 100–109 (2007)CrossRef
11.
Zurück zum Zitat Srikanth, R.R., et al.: Nano fluids as potential solution for minimum quantity lubrication: a review. Proc. Inst. Mech. Eng. B J. Eng. Manuf. (2013). 0954405413497939 Srikanth, R.R., et al.: Nano fluids as potential solution for minimum quantity lubrication: a review. Proc. Inst. Mech. Eng. B J. Eng. Manuf. (2013). 0954405413497939
12.
Zurück zum Zitat Srikiran, S., Ramji. K, Satyanarayana, B.: Performance profiling of nanoparticulate graphite powder as lubricant in the machining of AISI 1040 steel under variable machining conditions. Adv. Mater. Res. 984 (2014) Srikiran, S., Ramji. K, Satyanarayana, B.: Performance profiling of nanoparticulate graphite powder as lubricant in the machining of AISI 1040 steel under variable machining conditions. Adv. Mater. Res. 984 (2014)
13.
Zurück zum Zitat Krishna, P.V., et al.: Basic properties and performance of vegetable oil-based boric acid nanofluids in machining. In: Emerging Trends in Science, Engineering and Technology, pp. 197–206. Springer, India (2012) Krishna, P.V., et al.: Basic properties and performance of vegetable oil-based boric acid nanofluids in machining. In: Emerging Trends in Science, Engineering and Technology, pp. 197–206. Springer, India (2012)
14.
Zurück zum Zitat Sayuti, M., Sarhan, A.A.D., Salem, F.: Novel uses of SiO2 nano lubrication system in turning process of hardened steel AISI4140 for less tool wear, surface roughness and oil consumption. J. Clean. Prod. 67, 265–276 (2014)CrossRef Sayuti, M., Sarhan, A.A.D., Salem, F.: Novel uses of SiO2 nano lubrication system in turning process of hardened steel AISI4140 for less tool wear, surface roughness and oil consumption. J. Clean. Prod. 67, 265–276 (2014)CrossRef
15.
Zurück zum Zitat Ning, L., Veldhuis. S.C, Yamamoto, K.: Investigation of wear behaviour and chip formation for cutting tools with nano-multi-layered TiAlCrN/NbN PVD coating. Int. J. Mach. Tools Manuf. 48(6), 656–665 (2008)CrossRef Ning, L., Veldhuis. S.C, Yamamoto, K.: Investigation of wear behaviour and chip formation for cutting tools with nano-multi-layered TiAlCrN/NbN PVD coating. Int. J. Mach. Tools Manuf. 48(6), 656–665 (2008)CrossRef
Metadaten
Titel
Experimental Investigation of Nano-Graphite Cutting Fluid on EN-8 Steel Using Eco-friendly Oils with MQL Process
verfasst von
G. Siva Karuna
M. Gangadhar Rao
M. Naresh Kumar
Copyright-Jahr
2019
Verlag
Springer Singapore
DOI
https://doi.org/10.1007/978-981-13-7643-6_42

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.