Skip to main content
Erschienen in: Journal of Failure Analysis and Prevention 2/2007

01.04.2007 | Peer Reviewed

Failure Analysis of Thermal Actuators, Comb Drives, and Other Microelectromechanical Elements

verfasst von: T. F. Tan, K. Weber, C. K. H. Dharan

Erschienen in: Journal of Failure Analysis and Prevention | Ausgabe 2/2007

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

This paper reports on an investigation in which several standard Microelectromechanical Systems (MEMS) elements consisting of thermal actuators, inchworm drives, and comb drives were subjected to vibration loading representative of the environment seen in space applications. Finite-element analysis of the MEMS devices showed that sufficient margins existed under the expected environmental loading. Vibration testing, however, resulted in several failures in the devices, and analysis showed that progressive failure initiated from large local displacements. Debris transport and entrapment was another source of failure leading to shorting of thermal actuators. The results illustrate the importance of debris control and packaging design for reliable MEMS operation. Suggestions for improving the reliability of MEMS devices through practical layout and packaging guidelines are made.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Petersen, K.: Silicon as a mechanical material. Proc. IEEE 70, 420–457 (1982).CrossRef Petersen, K.: Silicon as a mechanical material. Proc. IEEE 70, 420–457 (1982).CrossRef
2.
Zurück zum Zitat Janson, S., Helvajian, H., Amimoto, S., Smit, G., Mayer, D., Feuerstein, S.: Microtechnology for space systems. In: Wright, R.P. (ed.) Proc. of the 1998 IEEE Aerospace Conference, 1, pp. 409–418. IEEE, Piscataway, NJ, USA (1998). Janson, S., Helvajian, H., Amimoto, S., Smit, G., Mayer, D., Feuerstein, S.: Microtechnology for space systems. In: Wright, R.P. (ed.) Proc. of the 1998 IEEE Aerospace Conference, 1, pp. 409–418. IEEE, Piscataway, NJ, USA (1998).
3.
Zurück zum Zitat Benoit, J.: Micro and nanotechnologies: a challenge on the way forward to new markets. Mater. Sci. Eng.: B 51, 254–257 (1998).CrossRef Benoit, J.: Micro and nanotechnologies: a challenge on the way forward to new markets. Mater. Sci. Eng.: B 51, 254–257 (1998).CrossRef
4.
Zurück zum Zitat Cass, S.: MEMS in space. IEEE Spectrum July 56–61 (2001). Cass, S.: MEMS in space. IEEE Spectrum July 56–61 (2001).
5.
Zurück zum Zitat George, T.: Overview of MEMS/NEMS technology development for space applications at NASA/JPL. In: Chiao, J.C. (ed.) Proc. on Smart Sensors, Actuators and MEMS, 5116, pp. 136–148. SPIE, Bellingham, WA, USA (2003) . George, T.: Overview of MEMS/NEMS technology development for space applications at NASA/JPL. In: Chiao, J.C. (ed.) Proc. on Smart Sensors, Actuators and MEMS, 5116, pp. 136–148. SPIE, Bellingham, WA, USA (2003) .
6.
Zurück zum Zitat Rossi, C., Do Conto, T., Estève, D., Larangot, B.: Design, fabrication and modelling of MEMS-based microthrusters for space application. Smart Mater. Struct. 10, 1156–1162 (2001).CrossRef Rossi, C., Do Conto, T., Estève, D., Larangot, B.: Design, fabrication and modelling of MEMS-based microthrusters for space application. Smart Mater. Struct. 10, 1156–1162 (2001).CrossRef
7.
Zurück zum Zitat Brown, E.: RF-MEMS switches for reconfigurable integrated circuits. IEEE Trans. Microwave Theory Tech 46(11 pt.2), 1868–1880 (1998).CrossRef Brown, E.: RF-MEMS switches for reconfigurable integrated circuits. IEEE Trans. Microwave Theory Tech 46(11 pt.2), 1868–1880 (1998).CrossRef
8.
Zurück zum Zitat Miller, L.M.: MEMS for space applications. In: Courtois, B. (ed.) Proc. of the 1999 Design, Test, and Microfabrication of MEMS and MOEMS, 3680(1), pp. 2–11. SPIE, Bellingham, WA, USA (1999) . Miller, L.M.: MEMS for space applications. In: Courtois, B. (ed.) Proc. of the 1999 Design, Test, and Microfabrication of MEMS and MOEMS, 3680(1), pp. 2–11. SPIE, Bellingham, WA, USA (1999) .
9.
Zurück zum Zitat Man, K.F.: MEMS reliability for space applications by elimination of potential failure modes through testing and analysis. In: Lawton, R.A. (ed.) Proc. on MEMS Reliability for Critical and Space Applications, 3880, pp. 120–129. SPIE, Bellingham, WA, USA (1999) . Man, K.F.: MEMS reliability for space applications by elimination of potential failure modes through testing and analysis. In: Lawton, R.A. (ed.) Proc. on MEMS Reliability for Critical and Space Applications, 3880, pp. 120–129. SPIE, Bellingham, WA, USA (1999) .
10.
Zurück zum Zitat Schmitt, P., Lafontan, X., Pressecq, F., Kurz, B., Oudea, C., Estève, D., Fourniols, J.Y., Camon, H.: Impact of space environmental conditions on the reliability of a MEMS COTS based system. Microelect. Reliab. 44, 1739–1744 (2004).CrossRef Schmitt, P., Lafontan, X., Pressecq, F., Kurz, B., Oudea, C., Estève, D., Fourniols, J.Y., Camon, H.: Impact of space environmental conditions on the reliability of a MEMS COTS based system. Microelect. Reliab. 44, 1739–1744 (2004).CrossRef
11.
Zurück zum Zitat Shea, H.R.: Reliability of MEMS for space applications. In: Tanner, D.M. (ed.) Proc. on Reliability, Packaging, Testing, and Characterization of MEMS/MOEMS V, 6111, pp. 61110A-1-10. SPIE, Bellingham, WA, USA (2006) . Shea, H.R.: Reliability of MEMS for space applications. In: Tanner, D.M. (ed.) Proc. on Reliability, Packaging, Testing, and Characterization of MEMS/MOEMS V, 6111, pp. 61110A-1-10. SPIE, Bellingham, WA, USA (2006) .
12.
Zurück zum Zitat Stark, J.P.W.: The space environment and its effects on spacecraft design. In: Fortescue, P., Stark, J. (eds.) Spacecraft Systems Engineering, pp. 9–32. Wiley, New York, USA (1991). Stark, J.P.W.: The space environment and its effects on spacecraft design. In: Fortescue, P., Stark, J. (eds.) Spacecraft Systems Engineering, pp. 9–32. Wiley, New York, USA (1991).
13.
Zurück zum Zitat Muller, L., Hecht, M.H., Miller, L.M., Rockstad, H.K., Lyke, J.C.: Packaging and qualification of MEMS-based space systems. In: Proc. of the IEEE Micro Electro Mechanical Systems (MEMS) 1996, pp. 503–508. IEEE, Piscataway, NJ, USA (1996). Muller, L., Hecht, M.H., Miller, L.M., Rockstad, H.K., Lyke, J.C.: Packaging and qualification of MEMS-based space systems. In: Proc. of the IEEE Micro Electro Mechanical Systems (MEMS) 1996, pp. 503–508. IEEE, Piscataway, NJ, USA (1996).
14.
Zurück zum Zitat Knudson, A.R., Buchner, S., McDonald, P., Stapor, W.J., Campbell, A.B., Grabowski, K.S., Knies, D.L.: The effects of radiation on MEMS accelerometers. IEEE Trans. Nucl. Sci. 43(n.6 Pt 1), 3122–3126 (1996).CrossRef Knudson, A.R., Buchner, S., McDonald, P., Stapor, W.J., Campbell, A.B., Grabowski, K.S., Knies, D.L.: The effects of radiation on MEMS accelerometers. IEEE Trans. Nucl. Sci. 43(n.6 Pt 1), 3122–3126 (1996).CrossRef
15.
Zurück zum Zitat Lee, C.I., Johnston, A.H., Tang, W.C., Barnes, C.E., Lyke, J.: Total dose effects on microelectromechanical systems (MEMS): accelerometers. IEEE Trans. Nucl. Sci. 43(n.6 pt 1), 3127–3132 (1996).CrossRef Lee, C.I., Johnston, A.H., Tang, W.C., Barnes, C.E., Lyke, J.: Total dose effects on microelectromechanical systems (MEMS): accelerometers. IEEE Trans. Nucl. Sci. 43(n.6 pt 1), 3127–3132 (1996).CrossRef
16.
Zurück zum Zitat Lyke, J., Forman, G.: Space electronic packaging research and engineering. In: Helvajian, H. (ed.) Microengineering Aerospace Systems, pp. 259–346. Aerospace Press, El Segundo, CA, USA (1999). Lyke, J., Forman, G.: Space electronic packaging research and engineering. In: Helvajian, H. (ed.) Microengineering Aerospace Systems, pp. 259–346. Aerospace Press, El Segundo, CA, USA (1999).
18.
Zurück zum Zitat Comtois, J.H., Michalicek, M., Barron, A., Craig, C.: Electrothermal actuators fabricated in four-level planarized surface micromachined polycrystalline silicon. Sensors Actuators A 70, 23–31 (1997).CrossRef Comtois, J.H., Michalicek, M., Barron, A., Craig, C.: Electrothermal actuators fabricated in four-level planarized surface micromachined polycrystalline silicon. Sensors Actuators A 70, 23–31 (1997).CrossRef
19.
Zurück zum Zitat Comtois, J.H., Bright, V.M.: Applications for surface-micromachined polysilicon thermal actuators and arrays. Sensors Actuators A 58, 19–25 (1997).CrossRef Comtois, J.H., Bright, V.M.: Applications for surface-micromachined polysilicon thermal actuators and arrays. Sensors Actuators A 58, 19–25 (1997).CrossRef
20.
Zurück zum Zitat Sharpe, W.N. Jr., Yuan, B., Vaidyanathan, R., Edwards, R.L.: Measurement of Young’s modulus, Poisson’s ratio, and tensile strength of polysilicon. In: Proc of the Tenth IEEE Annual International Workshop on Micro Electro Mechanical Systems, pp. 42–429. IEEE, Piscataway, NJ, USA (1997). Sharpe, W.N. Jr., Yuan, B., Vaidyanathan, R., Edwards, R.L.: Measurement of Young’s modulus, Poisson’s ratio, and tensile strength of polysilicon. In: Proc of the Tenth IEEE Annual International Workshop on Micro Electro Mechanical Systems, pp. 42–429. IEEE, Piscataway, NJ, USA (1997).
Metadaten
Titel
Failure Analysis of Thermal Actuators, Comb Drives, and Other Microelectromechanical Elements
verfasst von
T. F. Tan
K. Weber
C. K. H. Dharan
Publikationsdatum
01.04.2007
Erschienen in
Journal of Failure Analysis and Prevention / Ausgabe 2/2007
Print ISSN: 1547-7029
Elektronische ISSN: 1864-1245
DOI
https://doi.org/10.1007/s11668-007-9018-4

Weitere Artikel der Ausgabe 2/2007

Journal of Failure Analysis and Prevention 2/2007 Zur Ausgabe

Training Opportunities

Training

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.