Skip to main content

2019 | OriginalPaper | Buchkapitel

Active Control of Rotating Machinery Under Rotor-Stator Contact Conditions

verfasst von : Patrick S. Keogh, Chris Lusty, Nicola Y. Bailey, Fawaz Saket

Erschienen in: Proceedings of the 10th International Conference on Rotor Dynamics – IFToMM

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

A rotor spinning within an active magnetic bearing (AMB) system will normally be levitated and hence operate without rotor-stator contact. External disturbances and inherent unbalance may be compensated with appropriate control to keep rotor deviations within the clearance gap. However, AMBs have limited dynamic load capacity due to magnetic material field saturation. Hence overload conditions may result in rotor-stator contact. A touchdown bearing (TDB) and rotor landing sleeve are usually included to protect the expensive rotor, magnetic bearing and sensor components from damage. Once rotor-TDB contact has been made, rotor dynamic conditions may ensue resulting in persistent rotor bouncing or rubbing limit cycle responses. Prolonged exposure to these severe dynamics will cause TDB degradation and require regular replacement. If possible, a clear aim should be to restore contact-free levitation through available control capability in an efficient manner. This paper is used to guide the control options that are available to restore contact-free levitation. The use of AMB control is appropriate if the required control forces are within saturation limits. It is also possible to actuate TDBs and destabilize persistent rotor dynamic contact conditions. For example, piezo-based actuation offers larger control forces than those from magnetic bearing systems. Hybrid control action involving both types of actuation system has the greatest potential for completely robust restoration of contact-free levitation.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Bartha, A.R.: Dry friction induced backward whirl: theory and experiment. In: Proceedings of the 5th IFToMM Conference on Rotor Dynamics, Darmstadt, Germany (1988) Bartha, A.R.: Dry friction induced backward whirl: theory and experiment. In: Proceedings of the 5th IFToMM Conference on Rotor Dynamics, Darmstadt, Germany (1988)
2.
Zurück zum Zitat Fumagalli, M., Varadi, P., Schweitzer, G.: Impact dynamics of high speed rotors in retainer bearings and measurement concepts. In: Proceedings of the 4th International Symposium on Magnetic Bearings (ISMB4), Zurich, Switzerland (1994) Fumagalli, M., Varadi, P., Schweitzer, G.: Impact dynamics of high speed rotors in retainer bearings and measurement concepts. In: Proceedings of the 4th International Symposium on Magnetic Bearings (ISMB4), Zurich, Switzerland (1994)
3.
Zurück zum Zitat Schmied, J., Pradetto, J.C.: Behavior of a one ton rotor being dropped into auxiliary bearings. In: Proceedings of the 3rd International Symposium on Magnetic Bearings (ISMB3), Alexandria, USA (1992) Schmied, J., Pradetto, J.C.: Behavior of a one ton rotor being dropped into auxiliary bearings. In: Proceedings of the 3rd International Symposium on Magnetic Bearings (ISMB3), Alexandria, USA (1992)
4.
Zurück zum Zitat Kirk, R.G., Ishii, T.: Transient response drop analysis of rotors following magnetic bearing power outage. In: Proceedings of the MAG 1993, Alexandria, USA (1993) Kirk, R.G., Ishii, T.: Transient response drop analysis of rotors following magnetic bearing power outage. In: Proceedings of the MAG 1993, Alexandria, USA (1993)
5.
Zurück zum Zitat Kirk, R.G., Swanson, E.E., Kavarana, F.H., Wang, X.: Rotor drop test stand for AMB rotating machinery, part 1: description of test stand and initial results. In: Proceedings of the 4th International Symposium on Magnetic Bearings (ISMB4), Zurich, Switzerland (1994) Kirk, R.G., Swanson, E.E., Kavarana, F.H., Wang, X.: Rotor drop test stand for AMB rotating machinery, part 1: description of test stand and initial results. In: Proceedings of the 4th International Symposium on Magnetic Bearings (ISMB4), Zurich, Switzerland (1994)
6.
Zurück zum Zitat Swanson, E.E., Kirk, R.G., Wang, J.: AMB rotor drop initial transient on ball and solid bearings. In: Proceedings of the MAG 1995, Alexandria, USA (1995) Swanson, E.E., Kirk, R.G., Wang, J.: AMB rotor drop initial transient on ball and solid bearings. In: Proceedings of the MAG 1995, Alexandria, USA (1995)
7.
Zurück zum Zitat Foiles, W.C., Allaire, P.E.: Nonlinear transient modeling of active magnetic bearing rotors during rotor drop on auxiliary bearings. In: Proceedings of MAG 1997, Alexandria, USA, pp. 154–163 (1997) Foiles, W.C., Allaire, P.E.: Nonlinear transient modeling of active magnetic bearing rotors during rotor drop on auxiliary bearings. In: Proceedings of MAG 1997, Alexandria, USA, pp. 154–163 (1997)
8.
Zurück zum Zitat Sun, G., Palazzolo, A.B., Provenza, A., Montague, G.: Detailed ball bearing model for magnetic suspension auxiliary service. J. Sound Vib. 269(3), 933–963 (2004) Sun, G., Palazzolo, A.B., Provenza, A., Montague, G.: Detailed ball bearing model for magnetic suspension auxiliary service. J. Sound Vib. 269(3), 933–963 (2004)
9.
Zurück zum Zitat Helfert, M., Ernst, M., Nordmann, R., Aeschlimann, B.: High-speed video analysis of rotor-retainer-bearing-contacts due to failure of active magnetic bearings. In: Proceedings of the 10th International Symposium on Magnetic Bearings, Martigny, Switzerland (2006) Helfert, M., Ernst, M., Nordmann, R., Aeschlimann, B.: High-speed video analysis of rotor-retainer-bearing-contacts due to failure of active magnetic bearings. In: Proceedings of the 10th International Symposium on Magnetic Bearings, Martigny, Switzerland (2006)
10.
Zurück zum Zitat Hawkins, L., Filatov, A., Imani, S., Prosser, D.: Test results and analytical predictions for rotor drop testing of an active magnetic bearing expander/generator. Trans. ASME J. Eng. Gas Turbines Power 129, 522–529 (2007)CrossRef Hawkins, L., Filatov, A., Imani, S., Prosser, D.: Test results and analytical predictions for rotor drop testing of an active magnetic bearing expander/generator. Trans. ASME J. Eng. Gas Turbines Power 129, 522–529 (2007)CrossRef
11.
Zurück zum Zitat Janse van Rensburg, J.J., van Schoor, G., van Vuuren, P.: The characterization of the severity of rotor delevitation events—a parametric study. In: Proceedings of the 13th International Symposium on Magnetic Bearings (ISMB 2013), Arlington, USA (2012) Janse van Rensburg, J.J., van Schoor, G., van Vuuren, P.: The characterization of the severity of rotor delevitation events—a parametric study. In: Proceedings of the 13th International Symposium on Magnetic Bearings (ISMB 2013), Arlington, USA (2012)
12.
Zurück zum Zitat Janse van Rensburg, J.J., Vanek, C., Worlitz, F.: Backup bearing modelling for turbo machines with high axial and radial loads. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014), Linz, Austria (2014) Janse van Rensburg, J.J., Vanek, C., Worlitz, F.: Backup bearing modelling for turbo machines with high axial and radial loads. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014), Linz, Austria (2014)
13.
Zurück zum Zitat Collins, T., Masala, A., Shultz, R., Guo, Z.: Numerical and experimental results of auxiliary bearings testing on a high speed test rig. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014), Linz, Austria (2014) Collins, T., Masala, A., Shultz, R., Guo, Z.: Numerical and experimental results of auxiliary bearings testing on a high speed test rig. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014), Linz, Austria (2014)
14.
Zurück zum Zitat Denk, J., Köhler, B.-E., Siegle, G., Siebke, P.: Landing tests with a 6300 rpm, 9 t AMB rotor in rolling element back-up bearings. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014), Linz, Austria (2014) Denk, J., Köhler, B.-E., Siegle, G., Siebke, P.: Landing tests with a 6300 rpm, 9 t AMB rotor in rolling element back-up bearings. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014), Linz, Austria (2014)
15.
Zurück zum Zitat Siebke, P., Golbach, H.: A novel rolling element back-up bearing for a 9 t rotor application. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014), Linz, Austria (2014) Siebke, P., Golbach, H.: A novel rolling element back-up bearing for a 9 t rotor application. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014), Linz, Austria (2014)
16.
Zurück zum Zitat Siegl, G., Tzianetopoulou, T., Denk, J.: Simulation and experimental validation of a 9 ton AMB rotor landing in rolling element back-up bearings. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014) (2014). Linz, Austria and the J. Jpn. Soc. Mech. Eng. Article ID: 15-00136 (2016) Siegl, G., Tzianetopoulou, T., Denk, J.: Simulation and experimental validation of a 9 ton AMB rotor landing in rolling element back-up bearings. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014) (2014). Linz, Austria and the J. Jpn. Soc. Mech. Eng. Article ID: 15-00136 (2016)
17.
Zurück zum Zitat Yang, G., Shi, Z., Liu, X., Zhao, J.: Research and experiment of auxiliary bearings with no lubrication for helium blower of HTR-10. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014), Linz, Austria (2014) Yang, G., Shi, Z., Liu, X., Zhao, J.: Research and experiment of auxiliary bearings with no lubrication for helium blower of HTR-10. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014), Linz, Austria (2014)
18.
Zurück zum Zitat Lahriri, S., Santos, I.F.: Theoretical modelling, analysis and validation of the shaft motion and dynamic forces during rotor–stator contact. J. Sound Vib. 332, 6359–6376 (2013)CrossRef Lahriri, S., Santos, I.F.: Theoretical modelling, analysis and validation of the shaft motion and dynamic forces during rotor–stator contact. J. Sound Vib. 332, 6359–6376 (2013)CrossRef
19.
Zurück zum Zitat Lee, J.L., Palazzolo, A.: Catcher bearing life prediction using a rainflow counting approach. Trans. ASME J. Tribol. 134(3), 031101 (2012)CrossRef Lee, J.L., Palazzolo, A.: Catcher bearing life prediction using a rainflow counting approach. Trans. ASME J. Tribol. 134(3), 031101 (2012)CrossRef
20.
Zurück zum Zitat Anders, J., Leslie, P., Stacke, M.L.-E.: Rotor drop simulations and validation with focus on internal contact mechanisms of hybrid ball bearings. Paper GT2013-95816, ASME/IGTI Turbo Expo, San Antonio, USA (2013) Anders, J., Leslie, P., Stacke, M.L.-E.: Rotor drop simulations and validation with focus on internal contact mechanisms of hybrid ball bearings. Paper GT2013-95816, ASME/IGTI Turbo Expo, San Antonio, USA (2013)
21.
Zurück zum Zitat Keogh, P.S., Cole, M.O.T.: Rotor vibration with auxiliary bearing contact in magnetic bearing systems, Part I: synchronous dynamics. In: Proceedings of the Institution of Mechanical Engineers, Part C, vol. 217, pp. 377–392 (2003) Keogh, P.S., Cole, M.O.T.: Rotor vibration with auxiliary bearing contact in magnetic bearing systems, Part I: synchronous dynamics. In: Proceedings of the Institution of Mechanical Engineers, Part C, vol. 217, pp. 377–392 (2003)
22.
Zurück zum Zitat Cole, M.O.T., Keogh, P.S.: Asynchronous periodic contact modes for rotor vibration within an annular clearance. In: Proceedings of the Institution of Mechanical Engineers, Part C, vol. 217, pp. 1101–1115 (2003) Cole, M.O.T., Keogh, P.S.: Asynchronous periodic contact modes for rotor vibration within an annular clearance. In: Proceedings of the Institution of Mechanical Engineers, Part C, vol. 217, pp. 1101–1115 (2003)
23.
Zurück zum Zitat Ulbrich, H., Ginzinger, L.: Stabilization of a rubbing rotor using a robust feedback control, Paper-ID: 306. In: Proceedings of the 7th IFToMM Conference on Rotor Dynamics, Vienna, Austria (2006) Ulbrich, H., Ginzinger, L.: Stabilization of a rubbing rotor using a robust feedback control, Paper-ID: 306. In: Proceedings of the 7th IFToMM Conference on Rotor Dynamics, Vienna, Austria (2006)
24.
Zurück zum Zitat Cade, I.S., Sahinkaya, M.N., Burrows, C.R., Keogh, P.S.: On the design of an active auxiliary bearing for rotor/magnetic bearing systems. In: Proceedings of the 11th International Symposium on Magnetic Bearings (ISMB 2011), Nara, Japan (2008) Cade, I.S., Sahinkaya, M.N., Burrows, C.R., Keogh, P.S.: On the design of an active auxiliary bearing for rotor/magnetic bearing systems. In: Proceedings of the 11th International Symposium on Magnetic Bearings (ISMB 2011), Nara, Japan (2008)
25.
Zurück zum Zitat Keogh, P.S., Sahinkaya, M.N., Burrows, C.R., Cade, I.S.: Rotor/auxiliary bearing dynamic contact modes in magnetic bearing systems. In: Proceedings of the 11th International Symposium on Magnetic Bearings (ISMB 2011), Nara, Japan (2008) Keogh, P.S., Sahinkaya, M.N., Burrows, C.R., Cade, I.S.: Rotor/auxiliary bearing dynamic contact modes in magnetic bearing systems. In: Proceedings of the 11th International Symposium on Magnetic Bearings (ISMB 2011), Nara, Japan (2008)
26.
Zurück zum Zitat Li, P., Sahinkaya, M.N., Keogh, P.S.: Active touchdown bearing control for recovery of contact-free rotor levitation in AMB systems. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014), Linz, Austria (2014) Li, P., Sahinkaya, M.N., Keogh, P.S.: Active touchdown bearing control for recovery of contact-free rotor levitation in AMB systems. In: Proceedings of the 14th International Symposium on Magnetic Bearings (ISMB 2014), Linz, Austria (2014)
27.
Zurück zum Zitat Saket, F.Y., Sahinkaya, M.N., Keogh, P.S.: Experimental assessment of touchdown bearing contact forces in magnetic bearing systems. In: 9th IFToMM International Conference on Rotor Dynamics, Milan, Italy (2014) Saket, F.Y., Sahinkaya, M.N., Keogh, P.S.: Experimental assessment of touchdown bearing contact forces in magnetic bearing systems. In: 9th IFToMM International Conference on Rotor Dynamics, Milan, Italy (2014)
Metadaten
Titel
Active Control of Rotating Machinery Under Rotor-Stator Contact Conditions
verfasst von
Patrick S. Keogh
Chris Lusty
Nicola Y. Bailey
Fawaz Saket
Copyright-Jahr
2019
DOI
https://doi.org/10.1007/978-3-319-99270-9_8

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.