Optimizing the hot-forging process parameters for connecting rods made of PM titanium alloy

In order to optimize the processing parameters of a new low-cost titanium alloy connecting rod made of powder forging, the deformation behavior of an α + β type Ti–1.5Fe–2.25Mo (wt%) alloy produced by elemental powder metallurgy (PM) route was studied using isothermal compression tests. The constitutive equations and a processing map were established to characterize the flow behavior and predict the optimum deformation parameters. The calculated apparent activation energy was 257.73 kJ/mol for deformation in the α + β phase region and 378.01 kJ/mol in the β phase region. Two deformation mechanism domains were found: α + β → β phase transformation and dynamic recrystallization. The results show that the optimum deformation parameters for the present alloy are (700–800 °C, 10^−1.7–1 s⁻¹) and (800–900 °C, 10⁻²–10 s⁻¹). Based on these results, a finite element method (FEM) simulation of the hot-forming of a connecting rod was conducted, and the simulated results have been successfully used in an industrial forging of the connecting rod.