Porous structure of polybenzoxazine-based organic aerogel prepared by sol–gel process and their carbon aerogels

New organic aerogels were successfully prepared from a new class of phenolic resins called polybenzoxazines synthesized via conventional thermal curing reaction of a benzoxazine monomer using xylene as a solvent. Without the need for using supercritical conditions to remove the solvent during the process, the carbon aerogels were obtained with a much shortened time. From two different concentrations of benzoxazine solution, 20 and 40 wt%, the resulting polybenzoxazine aerogels, having densities of 260 and 590 kg/m³, respectively, were obtained after the curing process. The subsequent carbon aerogels were prepared by the carbonization of polybenzoxazine aerogels. The corresponding carbon aerogels exhibited a microporous structure with pore diameters less than 2 nm, the densities of 300 and 830 kg/m³, and surface area of 384 and 391 m²/g, respectively. The texture of the carbon aerogels was denser than that of their organic aerogel precursor, as evidenced by scanning electron microscopy. The transformation of the polybenzoxazine aerogel to the carbon aerogel was clearly observed using fourier transform infrared spectroscopy.