Long Range Detection of Defects in Composite Plates Using Lamb Waves Generated and Detected by Ultrasonic Phased Array Probes

This article presents a technique for the generation and detection of Lamb waves guided along large plate-like structures made from various types of materials (metal, polymer, fibre-reinforced composite, etc.). A multi-element matrix ultrasonic probe is driven using the well-known phased array principle, for launching and detecting pure Lamb modes in/from specific directions along the plate, which are arbitrary for isotropic materials and limited to specific directions for anisotropic materials, e.g. principal directions or directions for which both phase and group velocities are collinear. The probe is gel-coupled to the tested specimen and allows quick inspection of large area from its fixed position, even of zones with limited access. The technique, which takes into account the frequency dispersive effects, is different than SHM-like (Structural Health Monitoring) inspection, since all transmitting or receiving elements are grouped together in a localized area defined by the active surface of the probe, and not permanently attached to the tested structure. The use of a multi-element probe, for long range Lamb waves-based inspection, is also distinctive from that usually performed, which consists of very local inspection of a material by steering the ultrasonic beam below and nearby the probe. A prototype is presented, as well as measurements of its performances in terms of modal selectivity and directivity. Finally the detection and localisation of a through-thickness hole in a large aluminium plate, of a delamination-like defect in a carbon epoxy composite plate and of an impact damage on a stiffened composite curved plate are shown.