nach oben

Applied Composite Materials

Erschienen in:

17.08.2022

Multiscale Simulation and Experimental Study of Metal Flow Behaviors in 3D Orthogonal Woven Fabric/Al Composites During Liquid Infiltration Process

verfasst von: Shouyin Zhang, Xiating Li, Zhenjun Wang, Zhifeng Xu

Erschienen in: Applied Composite Materials | Ausgabe 6/2022

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

In this paper, a novel aluminum matrix composites reinforced with 3D orthogonal woven fabric/ Al composite (3DOW/Al) is fabricated by gas pressure assisted liquid infiltration (GPI) method. The metal flow behaviors of inter-yarns and intra-yarn are investigated by multiscale simulations and experiments. The infiltration pressure and preheat temperature are the critical processing parameters in the forming of continuous carbon fiber-reinforced aluminum composites (CF/Al) composites. The threshold infiltration pressure is around 3 MPa, while the preheat temperature of fabric should be above the solidus of the matrix. The melt penetrates the interstices among yarns firstly due to the less flow resistance, then the internal fiber interstices in the yarns are filled gradually. The forming mechanism of microscopic intra-yarn voids and mesoscopic inter-yarns defects are clarified by the simulation in the mesoscopic and microscopic scale.

Vorheriger Artikel An Elastoplastic-Damage Micromechanical Model and its Application to the Mechanical Analysis of SiC Fibre-reinforced Titanium Matrix Composite under Complex Stress States

Nächster Artikel Microstructure, Mechanical and Ablation Properties of Transpiration Cooling Applied to C/C-SiC Composite for Novel Anti-ablation Material

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Hufenbach, W., Modler, N., Winkler, A.: Sensitivity analysis for the manufacturing of thermoplastic e-preforms for active textile reinforced thermoplastic composites. Procedia Materials Science 2, 1–9 (2013). https://doi.org/10.1016/j.mspro.2013.02.001CrossRef

Khosravani, M.R.: Composite materials manufacturing processes. Appl. Mech. Mater. 110–116, 1361–1367 (2011). https://doi.org/10.4028/www.scientific.net/AMM.110-116.1361CrossRef

Daoud, A.: Microstructure and tensile properties of 2014 Al alloy reinforced with continuous carbon fibers manufactured by gas pressure infiltration. Mater. Sci. Eng. A. 391, 114–120 (2005). https://doi.org/10.1016/j.msea.2004.08.075CrossRef

Hajjari, E., Divandari, M., Mirhabibi, A.R.: The effect of applied pressure on fracture surface and tensile properties of nickel coated continuous carbon fiber reinforced aluminum composites fabricated by squeeze casting. Mater. Des. 31, 2381–2386 (2010). https://doi.org/10.1016/j.matdes.2009.11.067CrossRef

Galyshev, S., Gomzin, A., Musin, F.: Aluminum matrix composite reinforced by carbon fibers. Materials Today: Proceedings. 11, 281–285 (2019). https://doi.org/10.1016/j.matpr.2018.12.144CrossRef

Zhu, C., Su, Y., Zhang, D., Ouyang, Q.: Effect of Al2O3 coating thickness on microstructural characterization and mechanical properties of continuous carbon fiber reinforced aluminum matrix composites. Mater. Sci. Eng. A. 793, 139839 (2020). https://doi.org/10.1016/j.msea.2020.139839CrossRef

Bhagat, R.B.: High pressure infiltration casting: manufacturing net shape composites with a unique interface. Mater. Sci. Eng. A. 144, 243–251 (1991). https://doi.org/10.1016/10.1016/0921-5093(91)90231-BCrossRef

Michau, V., Mortensen, A.: Infiltration processing of fibre reinforced composites: governing phenomena. Compos. Part. A. Appl. Sci. Manuf. 32, 981–996 (2001). https://doi.org/10.1016/S1359-835X(01)00015-XCrossRef

Bhagat, R.B., Amateau, M.F., Conway, J.C., Harbison, L.S.: SiC fiber reinforced aluminum matrix composites: high pressure squeeze casting and mechanical properties. Proc. 7th Int. Conf. on Composite Mater. 573-582 (1989)

10.

Lee, H.S., Hong, S.H.: Pressure infiltration casting process and thermophysical properties of high volume fraction SiCp/Al metal matrix composites. Mater. Sci. Tech. 19, 1057–1064 (2013). https://doi.org/10.1179/026708303225004396CrossRef

11.

Hufenbach, W.: Development of textile-reinforced carbon fibre aluminium composites manufactured with gas pressure infiltration methods. J Achiev Mater Manuf Eng 35(2), 177–183 (2009). https://doi.org/10.1016/S0927-7757(00)00816-5CrossRef

12.

Lacost, E., Mantaux, O., Danis, M.: Numerical simulation of metal matrix composites and polymer matrix composites processing by infiltration: a review. Compos. Part. A. Appl. Sci. Manuf. 33, 1605–1614 (2002). https://doi.org/10.1016/S1359-835X(02)00210-5CrossRef

13.

Lim, S.T., Lee, W.I.: An analysis of the three-dimensional resin-transfer mold filling process. Compos. Sci. Technol. 60(7), 961–975 (2000). https://doi.org/10.1016/S0266-3538(99)00160-8CrossRef

14.

Lee, D.H., Lee, W.I., Kang, M.K.: Analysis and minimization of void formation during resin transfer molding process. Compos. Sci. Technol. 66, 3281–3289 (2006)CrossRef

15.

Kang, M.K., Lee, W.I.: A dual-scale analysis of macroscopic resin flow in vacuum assisted resin transfer molding. Polym. Composite. 25, 510–520 (2004). https://doi.org/10.1002/pc.20044CrossRef

16.

Gauvin, R., Trochu, F., Lemenn, Y., Diallo, L.: Permeability measurement and flow simulation through fiber reinforcement. Polym. Composite. 17(1), 34–42 (1996). https://doi.org/10.1002/pc.10588CrossRef

17.

Dopler, T., Modaressi, A., Michaud, V.: Simulation of metal-matrix composite isothermal infiltration processing. Metall. Mater. Trans. B. 31(2), 225–234 (2000). https://doi.org/10.1007/s11663-000-0041-zCrossRef

18.

Mantaux, O., Lacoste, E., Danis, M.: Numerical prediction of microporosity during the solidification of a pure metal within a porous preform. Compos. Sci. Technol. 62, 1801–1809 (2002). https://doi.org/10.1016/S0266-3538(02)00081-7CrossRef

19.

Nie, M.M., Xu, Z.F., Yu, H., Wang, Z.J., Yao, J.: Effects of matrix alloy on fiber damage and fracture mechanism of continuous M40 graphite fiber/Al composites. Acta Materiae Compositae Sinica. 33(12), 2797-2806 (2016). https://doi.org/10.13801/j.cnki.fhclxb.20160224.001

20.

Park, C.H.: Numerical simulation of flow processes in composites manufacturing. Adv. Compos. Manuf. Proc. Des. 317-378 (2015). https://doi.org/10.1016/B978-1-78242-307-2.00015-4

21.

Teng H.: An extension of Darcy's law to non-Stokes #ow in porous media. (2000)

22.

Liu, Z.G., Wang, P.K.: Numerical investigation of viscous flow fields around multifiber filters. Aerosol. Sci. Tech. 25, 375–391 (1996). https://doi.org/10.1080/02786829608965403CrossRef

23.

Forchheimer, P.: Wasserbewegung durch Boden. Zeitschrift des Vereins deutscher Ingenieure. 45, 1781–1788 (1901)

24.

Zeng, Z., Grigg, R.: A Criterion for non-Darcy flow in porous media. Transport in Porous Media 63, 57–69 (2006). https://doi.org/10.1007/s11242-005-2720-3CrossRef

25.

Valdes-Parada, F.J., Ochoa-Tapia, J.A., Alvarez-Ramirez, J.: Validity of the permeability Carman-Kozeny equation: A volume averaging approach. Physica. A. 388, 789–798 (2009)CrossRef

26.

ProCAST 2018.0 User's Guide, ESI Group

27.

Bazhenov, V.E., Koltygin, A.V., Tselovalnik, Y.V., Sannikov, A.V.: Determination of interface heat transfer coefficient between aluminum casting and graphite mold. Russian Journal of Non-Ferrous Metals. 58, 114–23 (2017)CrossRef

28.

Huchler, B.A.: Pressure Infiltration Behaviour and Properties of Aluminium Alloy-Oxide Ceramic Preform Composites. PhD Dissertation, The University of Birmingham, (2009)

29.

Laurent, V., Chatain, D., Eustathopoulos, N.: Wettability of SiC by aluminium and AI-Si alloys. J. Mater. Sci. 22, 244–50 (1987). https://doi.org/10.1007/BF01160579CrossRef

30.

Candan, E.: Effect of alloying elements to aluminium on the wettability of Al/SiC system. Turkish J. Eng. Env. Sci. 26(1), 1–6 (2002)

31.

Candan, E., Atkinson, H.V., Jones, H.: Effect of alloying additions on threshold pressure for infiltration and porosity of aluminium-based melt infiltrated silicon carbide powder compacts. Key Eng Mater 127–131, 463–70 (1996). https://doi.org/10.4028/www.scientific.net/KEM.127-131.463CrossRef

32.

Iseki, T., Kameda, T., Maruyama, T.: Interfacial reactions between SiC and aluminium during joining. J. Mater. Sci. 19, 1692–1698 (1984). https://doi.org/10.1007/BF00563067CrossRef

33.

Wang, Z., Wang, Z., Xiong, B., Cai, C., Xu, Z., Yu, H.: Micromechanics analysis on the microscopic damage mechanism and mechanical behavior of graphite fiber-reinforced aluminum composites under transverse tension loading. J. Alloys. and Compd. 815, 152459 (2019). https://doi.org/10.1016/j.jallcom.2019.152459CrossRef

34.

Léger, A., Calderon, N.R., Charvet, R., Dufour, W., Bacciarini, C., Weber, L., Mortensen, A.: Capillarity in pressure infiltration: improvements in characterization of high-temperature systems. J. Mater. Sci. 47, 8419–8430 (2012). https://doi.org/10.1007/s10853-012-6645-2CrossRef

35.

Ma, Y.Q., Zhao, Y.T., Zhang, Y., Wang, J., Chen, Y., Li, K.F., Ju, L.Y., Yu, Y.: Influence of infiltration pressure on the microstructure and properties of 2D-CFRP prepared by the vacuum infiltration hot pressing molding process. Polymers. 11, 2014 (2019). https://doi.org/10.3390/polym11122014CrossRef

36.

Wang, Z., Gao, J., Chang, K., Meng, L., Zhang, N., Guo, Z.: Manufacturing of open-cell aluminum foams via infiltration casting in super-gravity fields and mechanical properties. RSC Advances. 8, 15933–15939 (2018). https://doi.org/10.1039/C7RA13689GCrossRef

37.

Bainbridge, I.F., Taylor, J.A.: The surface tension of pure aluminum and aluminum alloys. Metall. Mater. Trans. A. 44, 3901–3909 (2013). https://doi.org/10.1007/s11661-013-1696-9CrossRef

38.

Nanda, B.P., Satapathy, A.: Processing and characterization of epoxy composites reinforced with short human hair. Conference Series: Materials Science and Engineering, Iop Conference 178, 012012 (2017). https://doi.org/10.1088/1757-899X/178/1/012012

Titel: Multiscale Simulation and Experimental Study of Metal Flow Behaviors in 3D Orthogonal Woven Fabric/Al Composites During Liquid Infiltration Process
verfasst von: Shouyin Zhang
Xiating Li
Zhenjun Wang
Zhifeng Xu
Publikationsdatum: 17.08.2022
Verlag: Springer Netherlands
Erschienen in: Applied Composite Materials / Ausgabe 6/2022
Print ISSN: 0929-189X
Elektronische ISSN: 1573-4897
DOI: https://doi.org/10.1007/s10443-022-10056-x

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 6/2022

A Novel Topology Optimization of the Frame Mold for Composite Autoclave Process

An Elastoplastic-Damage Micromechanical Model and its Application to the Mechanical Analysis of SiC Fibre-reinforced Titanium Matrix Composite under Complex Stress States

Effect of Different Z-directional Fibers on Mechanical Properties of Composites Using Numerical and Experimental Tests

Energy-absorption Characteristics of Nacre-inspired Carbon/Epoxy Composite Tubes under Impact Loading

Temperature-Dependent Mechanical Properties of Additive Manufactured Carbon Fiber Reinforced Polyethersulfone

Feasibility of Embedded Distributed Optical Fibre Sensors in Thermoplastic Composite Braided Beam Structure

Premium Partner

Marktübersichten