nach oben

Erschienen in:

2018 | OriginalPaper | Buchkapitel

Progress in the Processing and Understanding of Alloy 718 Fabricated Through Powder Bed Additive Manufacturing Processes

verfasst von : Michael M. Kirka, Alex Plotkowski, Peeyush Nandwana, Anil Chaudhary, Suresh S. Babu, Ryan R. Dehoff

Erschienen in: Proceedings of the 9th International Symposium on Superalloy 718 & Derivatives: Energy, Aerospace, and Industrial Applications

Verlag: Springer International Publishing

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

This paper reviews currently available information on the processing and understanding of Alloy 718 fabricated through powder bed additive manufacturing processes, specifically selective laser melting, electron beam melting, and binder jet additive manufacturing. In each instance, the microstructures formed exhibit attributes unique to the process used. Through post-processing, these materials are capable of achieving property behaviors similar to that of the long utilized wrought material. While AM processes are complex, computational modeling has been successfully applied to capture the heat and mass transfer, microstructure evolution, and constitutive response of the material.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Vorheriges Kapitel Alloy 718: Laser Powder Bed Additive Manufacturing for Turbine Applications

Nächstes Kapitel Impact of Powder Variability on the Microstructure and Mechanical Behavior of Selective Laser Melted Alloy 718

Wagner HJ, Hall AM (1965) Physical metallurgy of alloy 718. Technical report, Battelle Memorial Institute

Sims C (1972) The superalloys. Wiley

http://www.arcam.com/webinar-honeywell/. Dec 2017

Sames W, Medina F, Peter W, Babu S, Dehoff R (2014) Effect of process control and powder quality on Inconel 718 produced using electron beam melting. In: 8th international symposium on superalloy 718 and derivatives. The Minerals, Metals & Materials Society

Nandwana P, Dehoff R, Kirka MM, Paquit V, Yoder S (2017) Correlations between powder feedstock quality, in-situ porosity detection, and fatigue behavior of Ti-6Al-4V fabricated by powder bed electron beam melting. JOM (Submitted for Review)

Ardila L, Garciandia F, González-Díaz J, Álvarez P, Echeverria A, Petite M, Deffley R, Ochoa J (2014) Effect of IN718 recycled powder reuse on properties of parts manufactured by means of selective laser melting. Phys Procedia 56(Suppl C):99–107. In: 8th international conference on laser assisted net shape engineering LANE 2014CrossRef

Nandwana P, Peter W, Dehoff RR, Lowe LE, Kirka MM, Medina F, Babu SS (2016) Recyclability study on Inconel 718 and Ti-6Al-4V powders for use in electron beam melting. Metall Mater Trans B 47:754–762CrossRef

Preli FR, Furrer D (2014) Lessons learned from the development, application and advancement of alloy 718. In: Ott E, Banik A, Liu X, Dempster I, Heck K, Andersson J, Groh J, Gabb T, Helmink R, Wusatowska-Sarnek A (eds) 8th international symposium on superalloy 718 and derivatives. The Minerals, Metals & Materials Society, pp 3–14

Zhang D, Niu W, Cao X, Liu Z (2015) Effect of standard heat treatment on the microstructure and mechanical properties of selective laser melting manufactured Inconel 718 superalloy. Mater Sci Eng A 644:32–40CrossRef

10.

Strößner J, Terock M, Glatzel U (2015) Mechanical and microstructural investigation of nickel-based superalloy in718 manufactured by selective laser melting (SLM). Adv Eng Mater 17(8):1099–1105CrossRef

11.

Kirka MM, Unocic K, Raghavan N, Medina F, Dehoff RR, Babu SS (2016) Microstructure development in electron beam melted Inconel 718 and associated tensile properties. J Mater

12.

Nandwana P, Kirka MM, Okello A, Dehoff RR (2018) Effect of process temperature on microstructure of electron beam melted Inconel 718. Mater Sci Technol 34, 2018(5):612–619

13.

Strondl A, Palm M, Gnauk J, Frommeyer G (2011) Microstructure and mechanical properties of nickel based superalloy IN718 produced by rapid prototyping with electron beam melting (EBM). Mater Sci Technol 27(5):876–883CrossRef

14.

Brooks JW, Bridges PJ (1988) Metallurgical stability of Inconel 718 alloys. In: Reichman S, Duhl D, Maurer G, Antolovich S, Lund C (eds) Superalloys 1988. The Minerals, Metals & Materials Society, pp 33–42

15.

Turker M, Godlinski D, Petzoldt F (2008) Effect of production parameters on the properties of in 718 superalloy by three-dimensional printing. Mater Charact 59(12):1728–1735CrossRef

16.

Nandwana P, Elliott AM, Siddel D, Merriman A, Peter WH, Babu SS (2017) Powder bed binder jet 3D printing of Inconel 718: densification, microstructural evolution and challenges. Curr Opin Solid State Mater Sci 21:207–218CrossRef

17.

Chlebus E, Gruber K, Kuźnicka B, Kurzac J, Kurzynowski T (2015) Effect of heat treatment on the microstructure and mechanical properties of Inconel 718 processed by selective laser melting. Mater Sci Eng A 639:647–655CrossRef

18.

Sochalski-Kolbus L, Payzant E, Cornwell P, Watkins T, Babu S, Dehoff R, Lorenz M, Ovchinnikova O, Duty C (2015) Comparison of residual stresses in Inconel 718 simple parts made by electron beam melting and direct laser metal sintering. Metall Mater Trans A 46(3):1419–1432CrossRef

19.

Smith DH, Bicknell J, Jorgensen L, Patterson BM, Cordes NL, Tsukrov I, Knezevic M (2016) Microstructure and mechanical behavior of direct metal laser sintered Inconel alloy 718. Mater Charact 113(Suppl C):1–9CrossRef

20.

Amato K, Gaytan S, Murr L, Martinez E, Shindo P, Hernandez J, Collins S, Medina F (2012) Microstructures and mechanical behavior of Inconel 718 fabricated by selective laser melting. Acta Mater 60(5):2229–2239CrossRef

21.

Kirka MM, Medina F, Dehoff R, Okello A (2017) Mechanical behavior of post-processed Inconel 718 manufactured through the electron beam melting process. Mater Sci Eng A 680:338–346CrossRef

22.

Wang Z, Guan K, Gao M, Li X, Chen X, Zeng X (2012) The microstructure and mechanical properties of deposited-IN718 by selective laser melting. J Alloys Compd 513:518–523CrossRef

23.

AydinÃz M, Brenne F, Schaper M, Schaak C, Tillmann W, Nellesen J, Niendorf T (2016) On the microstructural and mechanical properties of post-treated additively manufactured Inconel 718 superalloy under quasi-static and cyclic loading. Mater Sci Eng A 669(Suppl C):246–258

24.

Kuo Y-L, Horikawa S, Kakehi K (2017) The effect of interdendritic \(\delta \) phase on the mechanical properties of alloy 718 built up by additive manufacturing. Mater Design 116(Suppl C):411–418

25.

Deng D, Moverare J, Peng RL, Söderberg H (2017) Microstructure and anisotropic mechanical properties of EBM manufactured Inconel 718 and effects of post heat treatments. Mater Sci Eng A 693:151–163CrossRef

26.

Unocic KA, Kolbus LM, Dehoff RR, Dryepondt SN, Pint BA (2014) High temperature performance of UNS N07718 processed by additive manufacturing. In: Corrosion, NACE International

27.

Kirka MM, Lee Y, Greeley DA, Okello A, Goin MJ, Pearce MT, Dehoff RR (2017) Strategy for texture management in metals additive manufacturing. JOM 69(3):523–531CrossRef

28.

Gribbin S, Bicknell J, Jorgensen L, Tsukrov I, Knezevic M (2016) Low cycle fatigue behavior of direct metal laser sintered Inconel alloy 718. Int J Fatigue 93(Part 1):156–167CrossRef

29.

Konecna R, Nicoletto G, Kunz L, Baca A (2016) Microstructure and directional fatigue behavior of Inconel 718 produced by selective laser melting. Procedia Struct Integr 2(Suppl C):2381–2388. In: 21st European conference on fracture, ECF21, 20–24 June 2016, Catania, Italy

30.

Wells D (2016) Overview of fatigue and damage tolerance performance of powder bed fusion alloy N07718, May

31.

Kirka M, Greeley D, Hawkins C, Dehoff R (2017) Effect of anisotropy and texture on the low cycle fatigue behavior of Inconel 718 processed via electron beam melting. Int J Fatigue 105:235–243CrossRef

32.

Sui S, Chen J, Fan E, Yang H, Lin X, Huang W (2017) The influence of laves phases on the high-cycle fatigue behavior of laser additive manufactured Inconel 718. Mater Sci Eng A 695:6–13CrossRef

33.

Johnson AS, Shao S, Shamsaei N, Thompson SM, Bian L (2017) Microstructure, fatigue behavior, and failure mechanisms of direct laser-deposited Inconel 718. JOM 69(3):597–603CrossRef

34.

Brinkman CR, Korth G (1974) Strain fatigue and tensile behavior of Inconel 718 from room temperature and \(650\,^{\circ }{\rm C}\). J Test Eval 2(4):249–259CrossRef

35.

Koul A, Au P, Bellinger N, Thamburaj R, Wallace W, Immarigeon J (1988) development of a damage tolerant microstructure for Inconel 718 turbine disc material. In: Reichman S, Duhl D, Maurer G, Antolovich S, Lund C (eds) Superalloys 1988, pp 3–12

36.

Kuo Y-L, Horikawa S, Kakehi K (2017) Effects of build direction and heat treatment on creep properties of Ni-base superalloy built up by additive manufacturing. Scr Mater 129:74–78CrossRef

37.

Shassere B, Greeley D, Okello A, Kirka M, Dehoff R (2018) Correlation of microstructure to creep response of hot isostatically pressed and aged electron beam melted Inconel 718. Metall Mater Trans A

38.

Chaudhary A, Babu SS (2017) America makes modeling challenge. Technical report, Applied Optimization

39.

Panwisawas C, Sovani Y, Anderson MJ, Turner R, Palumbo NM, Saunders BC, Choquet I, Brooks JW, Basoalto HC (2016) A multi-scale multi-physics approach to modelling of additive manufacturing in nickel-based superalloys. In: Hardy M, Huron E, Glatzel U, Griffin B, Lewis B, Rae C, Seetharaman V, Tin S (eds) Superalloys 2016: proceedings of the 13th international symposium on superalloys. The Minerals, Metals & Materials Society, pp 1021–1030CrossRef

40.

Lindgren L-E, Lundbäck A, Fisk M, Pederson R, Andersson J (2016) Simulation of additive manufacturing using coupled constitutive and microstructure models. Addit Manuf 12(Part B):144–158CrossRef

41.

Thompson JR (2014) Relating microstructure to process variables in beam-based additive manufacture of Inconel 718. PhD thesis

42.

Kurz W, Fisher DJ (1986) Fundamentals of solidification. Trans Tech Publications, Switzerland

43.

Porter DA, Easterling KE (1981) Phase transformations in metals and alloys, 2nd edn. Taylor & Francis Group, Boca Raton, FL

44.

Debroy T, David SA (1995) Physical processes in fusion welding. Rev Mod Phys 67(1):85–112CrossRef

45.

David SA, Vitek JM (1989) Correlation between solidification parameters and weld microstructures. Int Mater Rev 34:213–245CrossRef

46.

Dantzig JA, Rappaz M (2009) Solidification. CRC Press, Boca Raton, FL

47.

Raghavan N, Dehoff R, Pannala S, Simunovic S, Kirka M, Turner J, Carlson N, Babu SS (2016) Numerical modeling of heat-transfer and the influence of process parameters on tailoring the grain morphology of IN718 in electron beam additive manufacturing. Acta Mater 112:303–314CrossRef

48.

Plotkowski A, Kirka MM, Babu SS (2017) Verification and validation of a rapid heat transfer calculation methodology for transient melt pool solidification conditions in powder bed metal additive manufacturing. Addit Manuf 18:256–268CrossRef

49.

Hunt JD (1984) Steady state columnar and equiaxed growth of dendrites and eutectic. Mater Sci Eng 65(1):75–83CrossRef

50.

Gäumann M, Bezençon C, Canalis P, Kurz W (2001) Single-crystal laser deposition of superalloys: processing-microstructure maps. Acta Mater 49(6):1051–1062CrossRef

51.

Raghavan N, Simunovic S, Dehoff RR, Plotkowski A, Turner J, Kirka MM, Babu SS (2017) Localized melt-scan strategy for site specific control of grain size and primary dendrite arm spacing in electron beam additive manufacturing. Acta Mater 140(17):375–387CrossRef

52.

Kurz W, Fisher DJ (1981) Dendrite growth at the limit of stability: tip radius and spacing. Acta Metall 29(1):11–20CrossRef

53.

Trivedi R (1984) Interdendritic spacing: Part II. A comparison of theory and experiment. Metall Trans A 15(6):977–982CrossRef

54.

Dinda G, Dasgupta A, Mazumder J (2012) Texture control during laser deposition of nickel-based superalloy. Scr Mater 67:503–506CrossRef

55.

Helmer H, Bauereiß A, Singer RF, Körner C (2016) Grain structure evolution in Inconel 718 during selective electron beam melting. Mater Sci Eng A 668:180–187CrossRef

56.

Wei HL, Mazumder J, DebRoy T (2015) Evolution of solidification texture during additive manufacturing. Sci Rep 5:16446CrossRef

57.

Makiewicz, K, 2013. Development of simultaneous transformation kinetics microstructure model with application to laser metal deposited Ti-6Al-4V and alloy 718. Master’s thesis, The Ohio State University

58.

Kundin J, Mushongera L, Emmerich H (2015) Phase-field modeling of microstructure formation during rapid solidification in Inconel 718 superalloy. Acta Mater 95:343–356CrossRef

59.

Acharya R, Sharon JA, Staroselsky A (2017) Prediction of microstructure in laser powder bed fusion process. Acta Mater 124(2):360–371CrossRef

60.

Rai A, Helmer H, Körner C (2016) Simulation of grain structure evolution during powder bed based additive manufacturing. Addit Manuf 13:124–134CrossRef

61.

Qiu C, Panwisawas C, Basoalto HC, Brooks JW, Attallah MM (2015) On the role of melt flow into the surface structure and porosity development during selective laser melting. Acta Mater 96:72–79CrossRef

62.

Panwisawas C, Qiu CL, Sovani Y, Brooks JW, Attallah MM, Basoalto HC (2015) On the role of thermal fluid dynamics into the evolution of porosity during selective laser melting. Scr Mater 105:14–17CrossRef

63.

Korner C, Helmer H, Bauereiss A, Singer RF (2014) Tailoring the grain structure of in718 during selective electron beam melting. In: MATEC web of conferences 14, pp 08001–P1–P6CrossRef

64.

Prabhakar P, Sames W, Dehoff R, Babu S (2015) Computational modeling of residual stress formation during the electron beam melting process for Inconel 718. Addit Manuf 7(Suppl C):83–91CrossRef

65.

Ahmadi M, Povoden-Karadeniz E, Whitmore L, Stockinger M, Falahati A, Kozeschnik E (2014) Yield strength prediction in Ni-base alloy 718plus based on thermo-kinetic precipitation simulation. Mater Sci Eng A 608(Suppl C):114–122CrossRef

66.

Ghorbanpour S, Zecevic M, Kumar A, Jahedi M, Bicknell J, Jorgensen L, Beyerlein IJ, Knezevic M (2017) A crystal plasticity model incorporating the effects of precipitates in superalloys: application to tensile, compressive, and cyclic deformation of Inconel 718. Int J Plast 99(Suppl C):162–185CrossRef

67.

Chaboche JL, Nouailhas D, Pacou D, Paulmier P (1991) Modeling of the cyclic response and ratchetting effects on Inconel-718 alloy. Eur J Mech A/Solids 10:101–121

Titel: Progress in the Processing and Understanding of Alloy 718 Fabricated Through Powder Bed Additive Manufacturing Processes
verfasst von: Michael M. Kirka
Alex Plotkowski
Peeyush Nandwana
Anil Chaudhary
Suresh S. Babu
Ryan R. Dehoff
Verlag: Springer International Publishing
Buch: Proceedings of the 9th International Symposium on Superalloy 718 & Derivatives: Energy, Aerospace, and Industrial Applications
Print ISBN: 978-3-319-89479-9

Electronic ISBN: 978-3-319-89480-5

Copyright-Jahr: 2018
DOI: https://doi.org/10.1007/978-3-319-89480-5_4

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht