Studies for Wear Property Correlation for Carbon Fabric-Reinforced PES Composites

Polyethersulfone (PES) composites were developed with carbon fabric (CF). Cold remote nitrogen oxygen plasma (CRNOP) treatment was employed to the CF to incorporate functional groups and promote fiber–matrix adhesion. This study includes the effect of PES melt flow index (MFI) on the wettability of CF and its influence on fretting wear performance. Evaluations of fretting wear properties of composites led to the conclusion that the CRNOP treatment proved beneficial to enhance performance properties significantly. Polymer MFI and treatment to CF proved to be the decisive parameters for controlling performance of composites apart from operating parameters. Perforations on the treated carbon fiber, evidently observed by FESEM, improved the fiber–matrix adhesion, and hence the performance properties. Artificial neuron network (ANN) was used for prediction of the wear behavior of composites.