The relationship between TiB₂ volume fraction and fatigue crack growth behavior in the in situ TiB₂/A356 composites

The relationship between TiB₂ volume fraction and fatigue crack growth behavior in the A356 alloy matrix composites reinforced with 3, 5.6, and 7.8 vol% in situ TiB₂ particles has been investigated. The mechanisms of crack propagation in the TiB₂/A356 composites were also discussed. The results show that the 3 vol% TiB₂/A356 composite has nearly the same crack growth behavior as the matrix alloy, while the 5.6 vol% TiB₂/A356 composite exhibits a little bit faster crack growth rate. The 7.8 vol% TiB₂/A356 composite presents the lowest resistance to crack growth, indicating that the crack growth is accelerated by increasing TiB₂ volume fraction. Fractographies reveal that an increase in TiB₂ volume fraction results in a change from the formation of striation and slip to the failure of voids nucleation, growth, and coalescence. Cracks tend to propagate within the matrix and avoid eutectic silicon and TiB₂ particles in the intermediate ΔK region, while prefer to propagate along interfaces of eutectic silicon and TiB₂ particles and link the fractured eutectic silicon particles in the near fractured ΔK region. Furthermore, the propensity for the separation of TiB₂ increases with the increase in TiB₂ volume fraction. The massive voids caused by fractured eutectic silicon and separated TiB₂ particles propagate and coalesce, and then accelerates the crack growth in TiB₂/A356 composites.