nach oben

Experimental Mechanics

Erschienen in:

09.07.2021 | Research paper

A Hybrid Method for the Online Evaluation of Stress Fields in Metal Additive Manufacturing

verfasst von: G. Z. Zeng, R. L. Zu, D. L. Wu, W. X. Shi, J. F. Zhou, J. Y. Zhao, Z. W. Liu, H. M. Xie, S. Liu

Erschienen in: Experimental Mechanics | Ausgabe 8/2021

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Background

Metal additive manufacturing has extensive application prospects in the aerospace, precision instrument, and biomedical fields, etc. However, the low manufacturing quality of key components is a bottleneck restricting the further development and application of this technology. Because of the extremely complex manufacturing environment, a real-time and online monitoring technology for the manufacturing quality remains lacking.

Objective

For laser engineered net shaping (LENS), a mainstream technology of metal additive manufacturing, a hybrid method for the online evaluation of stress fields during laser cladding is developed in this paper that combines the real-time measured temperature field, three-dimensional deformation field and finite element method.

Methods

The proposed method first designed the synchronous measurement optical paths of the temperature field and three-dimensional deformation field of the substrate, and the positions of the temperature and deformation field images were matched. A finite element model was established based on the printing parameters such as the layer thickness and printing speed, and the temperature field and three-dimensional deformation field synchronously measured at each moment were incorporated into the model as boundary conditions to obtain the deformation and stress information inside the model.

Results

We compared the stress field obtained at the end of printing with the XRD (X-ray diffraction) measurement results to verify the effectiveness of the proposed method. The proposed method can obtain the three-dimensional stress distribution and evolution of the substrate and printed component.

Conclusion

The proposed method can realize the online characterization of the three-dimensional stress field in the LENS printing process and provide important experimental guidance and data for the quality control of 3D printing.

Vorheriger Artikel In-situ Strain Field Measurement and Mechano-electro-chemical Analysis of Graphite Electrodes Via Fluorescence Digital Image Correlation

Nächster Artikel Videometrics Measurement for Dynamic Topography of Large Flexible Cable Net Based on Tiny Light Spot Markers

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Edgar J, Tint S (2015) Additive manufacturing technologies: 3D printing, rapid prototyping, and direct digital manufacturing. Johnson Matthey Technology Review 59(3): 193–198. https://doi.org/10.1595/205651315X688406

Basso li E, Gatto A, Iuliano L, Grazia Violante, (2007) 3D printing technique applied to rapid casting. Rapid Prototyp J 1(3):148–155. https://doi.org/10.1108/13552540710750898CrossRef

Lam CXF, Mo X, Teoh SH, Hutmacher D (2002) Scaffold development using 3D printing with a starch-based polymer. Mater Sci Eng C 20:49–56. https://doi.org/10.1016/S0928-4931(02)00012-7CrossRef

Lipson H (2013) Fabricated: The new world of 3D printing. John Wiley & Sons

Murphy SV, Atala A (2014) 3D bioprinting of tissues and organs. 32(8): 773–785. https://doi.org/10.1038/nbt.2958

Melcher R, Martins S, Travitzky N (2006) Fabrication of Al2O3-based composites by indirect 3D-printing. Mater Lett 60(4):572–575. https://doi.org/10.1016/j.matlet.2005.09.059CrossRef

Herrmann KH (2014) 3D printing of MRI compatible components: Why every MRI research group should have a low-budget 3D printer. Med Eng Phys 36(10):1373–1380. https://doi.org/10.1016/j.medengphy.2014.06.008CrossRef

Balla VK, DeVasConCellos PD, Xue W (2009) Fabrication of compositionally and structurally graded Ti–TiO2 structures using laser engineered net shaping (LENS). Acta Biomater 5(5):1831–1837. https://doi.org/10.1016/j.actbio.2009.01.011CrossRef

Abd-Elghany K, Bourell DL (2012) Property evaluation of 304L stainless steel fabricated by selective laser melting. Rapid Prototyp J 18(5):420–428. https://doi.org/10.1108/13552541211250418CrossRef

10.

Brückner F, Lepski D, Beyer E (2007) Modeling the influence of process parameters and additional heat sources on residual stresses in laser cladding. J Therm Spray Technol 16(3):355–373. https://doi.org/10.1007/s11666-007-9026-7CrossRef

11.

Schmaltz K, Zarzalejo L, Amon CH (1999) Molten droplet solidification and substrate remelting in microcasting Part II: Parametric study and effect of dissimilar materials. Heat Mass Transf 35(1):17–23. https://doi.org/10.1007/s002310050293CrossRef

12.

Zhou S, Zeng, X Hu, Q Huang. (2008) Analysis of crack behavior for Ni-based WC composite coatings by laser cladding and crack-free realization. 255(5p1): 1646–1653. https://doi.org/10.1016/j.apsusc.2008.04.003

13.

Xu JS, Zhang XC, Xuan FZ (2013) Tensile properties and fracture behavior of laser cladded WC/Ni composite coatings with different contents of WC particle studied by in-situ tensile testing 560:744–751. https://doi.org/10.1016/j.msea.2012.10.028CrossRef

14.

Dubois M, Militzer M, Moreau A (2000) A new technique for the quantitative real-time monitoring of austenite grain growth in steel. Scr Mater 42(9):867–874. https://doi.org/10.1016/S1359-6462(00)00305-5

15.

Heigel J C, Lane B M, Levine L E. (2020) In situ measurements of melt-pool length and cooling rate during 3D builds of the metal AM-bench artifacts [J]. Integr Mater Manuf Innov 9(1): 31–53. https://doi.org/10.1007/s40192-020-00170-8

16.

Lane B, Heigel J, Ricker R (2020) Measurements of melt pool geometry and cooling rates of individual laser traces on IN625 bare plates [J] Integr Mater Manuf Innov 1–15 https://doi.org/10.1007/s40192-020-00169-1

17.

Zheng L, Zhang Q, Cao H (2019) Melt pool boundary extraction and its width prediction from infrared images in selective laser melting [J]. Mater Des 183:108110. https://doi.org/10.1016/j.matdes.2019.108110CrossRef

18.

Bernhard R, Neef P, Wiche H (2020) Defect detection in additive manufacturing via a toolpath overlaid melt-pool-temperature tomography [J]. J Laser Appl 32(2): 022055. https://doi.org/10.2351/7.0000055

19.

Bisht M, Ray N, Verbist F, et al (2018) Correlation of selective laser melting-melt pool events with the tensile properties of Ti-6Al-4V ELI processed by laser powder bed fusion [J]. Addit Manuf. 22: 302–306. https://doi.org/10.1016/j.addma.2018.05.004

20.

Tapia G, Elwany A (2014) A review on process monitoring and control in metal-based additive manufacturing. J Manuf Sci Eng 136(6): 060801. https://doi.org/10.1115/1.4028540

21.

Shiomi M (2004) Residual stress within metallic model made by selective laser melting process. CIRP Ann 1(53):195–198. https://doi.org/10.1016/S0007-8506(07)60677-5CrossRef

22.

Belle LV, Vansteenkiste G (2013) Investigation of Residual Stresses Induced during the Selective Laser Melting Process Key Eng Mater 554–557 2 1828 1834 https://doi.org/10.4028/www.scientific.net/KEM.554-557.1828

23.

Yakout M , Elbestawi M A , Veldhuis S C (2020) A study of the relationship between thermal expansion and residual stresses in selective laser melting of Ti-6Al-4V[J]. J Manuf Process 52:181–192. https://doi.org/10.1016/j.jmapro.2020.01.039

24.

Wang L, Jiang X, Zhu Y (2018) An approach to predict the residual stress and distortion during the selective laser melting of AlSi10Mg parts[J]. Int J Adv Manuf Technol. https://doi.org/10.1007/s00170-018-2207-3CrossRef

25.

Krauss H , Zeugner T , Zaeh M F (2014) Layerwise Monitoring of the Selective Laser Melting Process by Thermography[J]. Phys Procedia 56: 64–71. https://doi.org/10.1016/j.phpro.2014.08.097

26.

Yang X, Liu Z, Xie H (2012) A real time deformation evaluation method for surface and interface of thermal barrier coatings during 1100 C thermal shock. Meas Sci Technol 23(10): 105604. https://doi.org/10.1088/0957-0233/23/10/105604

Titel: A Hybrid Method for the Online Evaluation of Stress Fields in Metal Additive Manufacturing
verfasst von: G. Z. Zeng
R. L. Zu
D. L. Wu
W. X. Shi
J. F. Zhou
J. Y. Zhao
Z. W. Liu
H. M. Xie
S. Liu
Publikationsdatum: 09.07.2021
Verlag: Springer US
Erschienen in: Experimental Mechanics / Ausgabe 8/2021
Print ISSN: 0014-4851
Elektronische ISSN: 1741-2765
DOI: https://doi.org/10.1007/s11340-021-00735-4

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Background

Objective

Methods

Results

Conclusion

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 8/2021

A Modified Iosipescu Method to Study In-Plane Shear Strength of C/SiC Composites at Elevated Temperatures in Air

Quantitative Study of Residual Strain and Geometrically Necessary Dislocation Density Using HR-EBSD Method

Development of Small Drop-Weight Testing Machine Based on Electromagnetic Induction

Direct Determination of the Power Threshold Value of Vortex Avalanche in YBa2Cu3O7-x Thin Films Triggered by a Laser Pulse

Obtaining a Wide-Strain-Range True Stress–Strain Curve Using the Measurement-In-Neck-Section Method

Intermethod Comparison and Evaluation of Measured Near Surface Residual Stress in Milled Aluminum

Premium Partner

Marktübersichten