Skip to main content
Fachgebiete
Automobil + Motoren Bauwesen + Immobilien Business IT + Informatik Elektrotechnik + Elektronik Energie + Nachhaltigkeit Finance + Banking Management + Führung Marketing + Vertrieb Maschinenbau + Werkstoffe Versicherung + Risiko
DE
EN
Themenseiten
Organisationspsychologie Projektmanagement Marketing Smart Manufacturing
Bücher
Zeitschriften
Weitere Formate
Podcasts Webinare Technik Webinare Wirtschaft Kongresse Veranstaltungskalender Awards
Jetzt Einzelzugang starten
Zugang für Unternehmen
Referenzkunden
ATZ-Fachkongress

Chassis.tech plus 2024


4 Kongresse in einer Veranstaltung

Treffen Sie in München die Fachleute von Chassis, Lenkung, Bremsen sowie Reifen/Räder.
Erweiterte Suche
Anmelden
nach oben
Erschienen in:
An Exploratory Study to Identify the Barriers and Enablers for Plastic Reduction in Packaging Kapitel lesen Erstes Kapitel lesen

2019 | OriginalPaper | Buchkapitel

26. A Survey on Energy Efficiency in Metal Wire Deposition Processes

verfasst von : Angioletta R. Catalano, Vincenzo Lunetto, Paolo C. Priarone, Luca Settineri

Erschienen in: Sustainable Design and Manufacturing 2019

Verlag: Springer Singapore

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Additive manufacturing (AM), which includes different technologies, allows free-form parts to be produced flexibly by selectively depositing material layer after layer. Among the various AM processes, metal wire deposition (MWD), which uses a metal wire melted by a high-energy source as feedstock, has been found to be suitable for the manufacturing of low-complexity, medium-to-large components at relatively high deposition rates. Some industrial applications have been identified, despite the quality of the as-deposited surfaces, which usually require further finishing operations. Several researches have been focused on process optimization. However, there is still a lack of consolidated knowledge concerning the environmental impact and the energy efficiency of MWD, aspects that are critically surveyed in this paper. First, the unit process level is considered, and an analysis of the needed specific energy input, while the wire flow rate and the deposited materials are varied, is carried out. Second, a framework is proposed to assess the energy requirements under a cradle-to-gate perspective.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Jetzt informieren
Vorheriges Kapitel A Zero Energy Prefabricated ADU for New Zealand
Nächstes Kapitel A Case Study Analysis of Energy Savings Achieved Through Behavioural Change and Social Feedback on Manufacturing Machines
Literatur
1.
Szost, B.A., Terzi, S., Martina, F., Boisselier, D., Prytuliak, A., Pirling, T., Hofmann, M., Jarvis, D.J.: A comparative study of additive manufacturing techniques: residual stress and microstructural analysis of CLAD and WAAM printed Ti-6Al-4V components. Mater. Des. 89, 559–567 (2016)CrossRef
2.
Zhang, C., Li, Y., Gao, M., Zeng, X.: Wire arc additive manufacturing of Al-6Mg alloy using variable polarity cold metal transfer arc as power source. Mater. Sci. Eng. A 711, 415–423 (2018)CrossRef
3.
Wang, J., Pan, Z., Ma, Y., Lu, Y., Shen, C., Cuiuri, D., Li, H.: Characterization of wire arc additively manufactured titanium aluminide functionally graded material: microstructure, mechanical properties and oxidation behavior. Mater. Sci. Eng. A 734, 110–119 (2018)CrossRef
4.
Williams, S.W., Martina, F., Addison, A.C., Ding, J., Pardal, G., Colegrove, P.: Wire + arc additive manufacturing. Mater. Sci. Technol. 32, 641–647 (2016)CrossRef
5.
Åkerfeldt, P., Antti, M.-L., Pederson, R.: Influence of microstructure on mechanical properties of laser metal wire-deposited Ti-6Al-4V. Mater. Sci. Eng. A 674, 428–437 (2016)CrossRef
6.
Heralić, A., Christiansson, A.-K., Lennartson, B.: Height control of laser metal-wire deposition based on iterative learning control and 3D scanning. Opt. Lasers Eng. 50, 1230–1241 (2012)CrossRef
7.
Demir, A.G.: Micro laser metal wire deposition for additive manufacturing of thin-walled structures. Opt. Lasers Eng. 100, 9–17 (2018)CrossRef
8.
Yilmaz, O., Ugla, A.A.: Shaped metal deposition technique in additive manufacturing: A review. Proc. Inst. Mech. Eng. Part B: J. Eng. Manufact. 230, 1781–1798 (2016)CrossRef
9.
Karunakaran, K.P., Suryakumar, S., Pushpa, V., Akula, S.: Low cost integration of additive and subtractive processes for hybrid layered manufacturing. Robot. Comput.-Integr. Manufact. 26, 490–499 (2010)CrossRef
10.
Derekar, K.S.: A review of wire arc additive manufacturing and advances in wire arc additive manufacturing of aluminium. Mater. Sci. Technol. 34, 895–916 (2018)CrossRef
11.
Ding, D., Pan, Z., Cuiuri, D., Li, H.: Wire-feed additive manufacturing of metal components: technologies, developments and future interests. Int. J. Adv. Manufact. Technol. 81, 465–481 (2015)CrossRef
12.
Martina, F., Ding, J., Williams, S., Caballero, A., Pardal, G., Quintino, L.: Tandem metal inert gas process for high productivity wire arc additive manufacturing in stainless steel. Addit. Manufact. 25, 545–550 (2018)CrossRef
13.
Brandl, E., Palm, F., Michailov, V., Viehweger, B., Leyens, C.: Mechanical properties of additive manufactured titanium (Ti–6Al–4V) blocks deposited by a solid-state laser and wire. Mater. Des. 32, 4665–4675 (2011)CrossRef
14.
Froend, M., Riekehr, S., Kashaev, N., Klusemann, B., Enz, J.: Process development for wire-based laser metal deposition of 5087 aluminium alloy by using fibre laser. J. Manufact. Process. 34, 721–732 (2018)CrossRef
15.
Syed, W.U.H., Pinkerton, A.J., Lin, L.: Combining wire and coaxial powder feeding in laser direct metal deposition for rapid prototyping. Appl. Surf. Sci. 252, 4803–4808 (2006)CrossRef
16.
Xiong, J., Li, Y.-J., Yin, Z.-Q., Chen, H.: Determination of surface roughness in wire and arc additive manufacturing based on laser vision sensing. Chin. J. Mech. Eng. 31 (2018)
17.
Sun, R., Li, L., Zhu, Y., Guo, W., Peng, P., Cong, B., Sun, J., Che, Z., Li, B., Guo, C., Liu, L.: Microstructure, residual stress and tensile properties control of wire-arc additive manufactured 2319 aluminum alloy with laser shock peening. J. Alloy. Compd. 747, 255–265 (2018)CrossRef
18.
Qi, Z., Cong, B., Qi, B., Zhao, G., Ding, J.: Properties of wire + arc additively manufactured 2024 aluminum alloy with different solution treatment temperature. Mater. Lett. 230, 275–278 (2018)CrossRef
19.
Lopez, A., Bacelar, R., Pires, I., Santos, T.G., Sousa, J.P., Quintino, L.: Non-destructive testing application of radiography and ultrasound for wire and arc additive manufacturing. Addit. Manufact. 21, 298–306 (2018)CrossRef
20.
Wu, B., Pan, Z., Ding, D., Cuiuri, D., Li, H., Xu, J., Norrish, J.: A review of the wire arc additive manufacturing of metals: properties, defects and quality improvement. J. Manufact. Process. 35, 127–139 (2018)CrossRef
21.
Pan, Z., Ding, D., Wu, B., Cuiuri, D., Li, H., Norrish, J.: Arc welding processes for additive manufacturing: a review. In: Chen, S., Zhang, Y., Feng, Z. (eds.) Transactions on Intelligent Welding Manufacturing, pp. 3–24. Springer, Singapore (2018)CrossRef
22.
Tabernero, I., Paskual, A., Álvarez, P., Suárez, A.: Study on arc welding processes for high deposition rate additive manufacturing. Procedia CIRP 68, 358–362 (2018)CrossRef
23.
Gu, J., Wang, X., Bai, J., Ding, J., Williams, S., Zhai, Y., Liu, K.: Deformation microstructures and strengthening mechanisms for the wire+arc additively manufactured Al-Mg 4.5Mn alloy with inter-layer rolling. Mater. Sci. Eng. A 712, 292–301 (2018)CrossRef
24.
Hönnige, J.R., Colegrove, P.A., Ganguly, S., Eimer, E., Kabra, S., Williams, S.: Control of residual stress and distortion in aluminium wire + arc additive manufacture with rolling. Addit. Manufact. 22, 775–783 (2018)CrossRef
25.
Montevecchi, F., Venturini, G., Grossi, N., Scippa, A., Campatelli, G.: Idle time selection for wire-arc additive manufacturing: a finite element-based technique. Addit. Manufact. 21, 479–486 (2018)CrossRef
26.
Montevecchi, F., Venturini, G., Grossi, N., Scippa, A., Campatelli, G.: Heat accumulation prevention in wire-arc-additive-manufacturing using air jet impingement. Manufact. Lett. 17, 14–18 (2018)CrossRef
27.
Akbari, M., Kovacevic, R.: An investigation on mechanical and microstructural properties of 316LSi parts fabricated by a robotized laser/wire direct metal deposition system. Addit. Manufact. 23, 487–497 (2018)CrossRef
28.
Ge, J., Lin, J., Chen, Y., Lei, Y., Fu, H.: Characterization of wire arc additive manufacturing 2Cr13 part: process stability, microstructural evolution, and tensile properties. J. Alloy. Compd. 748, 911–921 (2018)CrossRef
29.
Motta, M., Demir, A.G., Previtali, B.: High-speed imaging and process characterization of coaxial laser metal wire deposition. Addit. Manufact. 22, 497–507 (2018)CrossRef
30.
McAndrew, A.R., Alvarez Rosales, M., Colegrove, P.A., Hönnige, J.R., Ho, A., Fayolle, R., Eyitayo, K., Stan, I., Sukrongpang, P., Crochemore, A., Pinter, Z.: Interpass rolling of Ti-6Al-4V wire + arc additively manufactured features for microstructural refinement. Addit. Manufact. 21, 340–349 (2018)CrossRef
31.
Wu, B., Pan, Z., Ding, D., Cuiuri, D., Li, H.: Effects of heat accumulation on microstructure and mechanical properties of Ti6Al4V alloy deposited by wire arc additive manufacturing. Addit. Manufact. 23, 151–160 (2018)CrossRef
32.
Bekker, A.C.M., Verlinden, J.C.: Life cycle assessment of wire + arc additive manufacturing compared to green sand casting and CNC milling in stainless steel. J. Clean. Prod. 177, 438–447 (2018)CrossRef
33.
34.
Jackson, M.A., Van Asten, A., Morrow, J.D., Min, S., Pfefferkorn, F.E.: Energy consumption model for additive-subtractive manufacturing processes with case study. Int. J. Precis. Eng. Manufact.-Green Technol. 5, 459–466 (2018)CrossRef
35.
Xu, X., Mi, G., Luo, Y., Jiang, P., Shao, X., Wang, C.: Morphologies, microstructures, and mechanical properties of samples produced using laser metal deposition with 316 L stainless steel wire. Opt. Lasers Eng. 94, 1–11 (2017)CrossRef
36.
Syed, W.U.H., Lin, L.: Effects of wire feeding direction and location in multiple layer diode laser direct metal deposition. Appl. Surf. Sci. 248, 518–524 (2005)CrossRef
37.
Syed, W.U.H., Pinkerton, A.J., Lin, L.: A comparative study of wire feeding and powder feeding in direct diode laser deposition for rapid prototyping. Appl. Surf. Sci. 247, 268–276 (2005)CrossRef
38.
Medrano, A., Folkes, J., Segal, J., Pashby, I.: Fibre laser metal deposition with wire: parameters study and temperature monitoring system. In: Presented at the XVII International Symposium on Gas Flow and Chemical Lasers and High Power Lasers, Lisboa, Portugal October 3 (2008)
39.
Téllez, A.G.M.: Fibre laser metal deposition with wire: parameters study and temperature control. Ph.D. thesis, University of Nottingham, (2010)
40.
Oliari, S.H., D’Oliveira, A.S.C.M., Schulz, M.: Additive manufacturing of H11 with wire-based laser metal deposition. Soldagem Inspeção 22, 466–479 (2017)CrossRef
41.
Mok, S.H., Bi, G., Folkes, J., Pashby, I.: Deposition of Ti–6Al–4V using a high power diode laser and wire, Part I: investigation on the process characteristics. Surf. Coat. Technol. 202, 3933–3939 (2008)CrossRef
42.
Caiazzo, F.: Additive manufacturing by means of laser-aided directed metal deposition of titanium wire. Int. J. Adv. Manufact. Technol. 96, 2699–2707 (2018)CrossRef
43.
Froend, M., Ventzke, V., Riekehr, S., Kashaev, N., Klusemann, B., Enz, J.: Microstructure and microhardness of wire-based laser metal deposited AA5087 using an Ytterbium fibre laser. Mater. Charact. 143, 59–67 (2018)CrossRef
44.
Abioye, T.E., Folkes, J., Clare, A.T.: A parametric study of Inconel 625 wire laser deposition. J. Mater. Process. Technol. 213, 2145–2151 (2013)CrossRef
45.
Hussein, N.I.S., Segal, J., McCartney, D.G., Pashby, I.R.: Microstructure formation in Waspaloy multilayer builds following direct metal deposition with laser and wire. Mater. Sci. Eng. A 497, 260–269 (2008)CrossRef
46.
Sun, Z., Kuo, M.: Bridging the joint gap with wire feed laser welding. J. Mater. Process. Technol. 87, 213–222 (1999)CrossRef
47.
Cao, X., Xiao, M., Jahazi, M., Fournier, J., Alain, M.: Optimization of processing parameters during laser cladding of ZE41A-T5 magnesium alloy castings using Taguchi Method. Mater. Manufact. Process. 23(4), 413–418 (2008)CrossRef
48.
Baufeld, B., Brandl, E., Van der Biest, O.: Wire based additive layer manufacturing: comparison of microstructure and mechanical properties of Ti–6Al–4V components fabricated by laser-beam deposition and shaped metal deposition. J. Mater. Process. Technol. 211, 1146–1158 (2011)CrossRef
49.
Heralić, A.: Monitoring and control of robotized laser metal-wire deposition. Ph.D. thesis, Chalmers University of Technology, Sweden (2012)
50.
Kara, S., Li, W.: Unit process energy consumption models for material removal processes. CIRP Ann. Manufact. Technol. 60, 37–40 (2011)CrossRef
51.
Abe, T., Katagiri, M., Sasahara, H.: Accurate fabrication by improvement of lamination path on direct metal lamination using arc discharge. Proc. ASPE 2012 Ann. Meet. 54, 269–299 (2012)
52.
Bekker, A.C.M., Verlinden, J.C., Galimberti, G.: Challenges in assessing the sustainability of wire + arc additive manufacturing for large structures. In: Solid Freeform Fabrication 2016: Proceedings of the 27th Annual International Solid Freeform Fabrication Symposium—An Additive Manufacturing Conference, 406–416 (2016)
53.
Duflou, J.R., Sutherland, J.W., Dornfeld, D., Herrmann, C., Jeswiet, J., Kara, S., Hauschild, M., Kellens, K.: Towards energy and resource efficient manufacturing: a processes and systems approach. Ann. CIRP 61, 587–609 (2012)CrossRef
54.
Priarone, P.C., Ingarao, G.: Towards criteria for sustainable process selection: On the modelling of pure subtractive versus additive/subtractive integrated manufacturing approaches. J. Cleaner Prod. 144, 57–68 (2017)CrossRef
55.
Priarone, P.C., Ingarao, G., Di Lorenzo, R., Settineri, L.: Influence of material-related aspects of additive and subtractive Ti-6Al-4V manufacturing on energy demand and carbon dioxide emissions. J. Ind. Ecol. 21, 191–202 (2017)CrossRef
56.
Denys, K.: Circular motion for robotized metal deposition—verification and implementation. M.Sc. thesis, University West (2013)
57.
Lorenz, K.A., Jones, J.B., Wimpenny, D.I., Jackson, M.R.: A review of hybrid manufacturing. In: Solid Freeform Fabrication Conference Proceedings, pp. 96–108 (2015)
58.
Wang, F., Williams, S., Colegrove, P., Antonysamy, A.A.: Microstructure and mechanical properties of wire and arc additive manufactured Ti-6Al-4V. Metall. Mater. Trans. A 44, 968–977 (2013)CrossRef
59.
Lehmhus, D., Busse, M., von Hehl, A., Jägle, E.: State of the art and emerging trends in additive manufacturing: from multi-material processes to 3D printed Electronics. In: MATEC Web of Conferences 188, article number 03013 (2018)CrossRef
60.
Frazier, W.E.: Metal additive manufacturing: a review. J. Mater. Eng. Perform. 23, 1917–1928 (2014)CrossRef
61.
Bermingham, M.J., Nicastro, L., Kent, D., Chen, Y., Dargusch, M.S.: Optimising the mechanical properties of Ti-6Al-4V components produced by wire + arc additive manufacturing with post-process heat treatments. J. Alloy. Compd. 753, 247–255 (2018)CrossRef
Metadaten
Titel
A Survey on Energy Efficiency in Metal Wire Deposition Processes
verfasst von
Angioletta R. Catalano
Vincenzo Lunetto
Paolo C. Priarone
Luca Settineri
Copyright-Jahr
2019
Verlag
Springer Singapore
Buch
Sustainable Design and Manufacturing 2019

Print ISBN: 978-981-13-9270-2

Electronic ISBN: 978-981-13-9271-9

Copyright-Jahr: 2019

DOI
https://doi.org/10.1007/978-981-13-9271-9_26

Premium Partner

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen. 

    Zur Marktübersicht
    Bildnachweise