nach oben

Structural and Multidisciplinary Optimization

Erschienen in:

24.07.2019 | Research Paper

Build optimization of fiber-reinforced additively manufactured components

verfasst von: Aaditya Chandrasekhar, Tej Kumar, Krishnan Suresh

Erschienen in: Structural and Multidisciplinary Optimization | Ausgabe 1/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Additive manufacturing (AM) has enabled the fabrication of artifacts with unprecedented geometric and material complexity. The focus of this paper is on the build the optimization of short fiber reinforced polymers (SFRP) AM components. Specifically, we consider optimization of the build direction, topology, and fiber orientation of SFRP components. All three factors have a significant impact on the functional performance of the printed part. While significant progress has been made on optimizing these independently, the objective of this paper is to consider all three factors simultaneously and explore their interdependency, within the context of thermal applications. Towards this end, the underlying design parameters are identified, appropriate sensitivity equations are derived, and a formal optimization problem is posed as an extension to the popular Solid Isotropic Material with Penalization (SIMP). Results from several numerical experiments are presented, highlighting the impact of build direction, topology, and fiber orientation on the performance of SFRP components.

Vorheriger Artikel Support-free robust topology optimization based on pseudo-inverse stiffness matrix and eigenvalue analysis

Nächster Artikel Stochastic and recursive estimation of the hygro-thermo-chemical-mechanical parameters of concrete through Monte Carlo analysis and extended Kalman filter

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Allaire G, Geoffroy-Donders P, Pantz O (2018) Topology optimization of modulated and oriented periodic microstructures by the homogenization method. Computers & Mathematics with Applications

Bendsoe MP, Guedes JM, Haber RB, Pedersen P, Taylor JE (2008) An analytical model to predict optimal material properties in the context of optimal structural design. J Appl Mech 61(4):930MathSciNetMATH

Bendsoe MP, Sigmund O (2003) Topology Optimization: Theory, Methods, and Applications, 2nd edn. Springer, BerlinMATH

Blok LG, Longana ML, Yu H, Woods BKS (2018) An investigation into 3D printing of fibre reinforced thermoplastic composites. Addit Manuf 22:176–186

Boschetto A, Bottini L (2014) Accuracy prediction in fused deposition modeling. Int J Adv Manuf Technol 73(5-8):913–928

Botelho EC, Figiel MC, Lauke B (2003) Rezende Mechanical behavior of carbon fiber reinforced polyamide composites. Compos Sci Technol 63(13):1843–1855

Brampton CJ, Wu KC, Alicia Kim H (2015) New optimization method for steered fiber composites using the level set method. Struct Multidiscip Optim 52(3):493–505MathSciNet

Brenken B, Barocio E, Favaloro A, Kunc V, Byron Pipes R (2018) Fused filament fabrication of fiber-reinforced polymers: a review. Addit Manuf 21:1–16

Chougrani L, Pernot JP, Véron P, Abed S (2017) Lattice structure lightweight triangulation for additive manufacturing. CAD Computer Aided Design 90:95–104

Dai C, Wang CCL, Wu C, Lefebvre S, Fang G, Liu Y-J (2018) Support-free volume printing by multi-axis motion. ACM Trans Graph (TOG) 37(4):134

Dapogny C, Estevez R, Faure A, Michailidis G (2019) Shape and topology optimization considering anisotropic features induced by additive manufacturing processes. Comput Methods Appl Mech Eng 344:626–665MathSciNet

Das P, Chandran R, Samant R, Anand S (2015) Optimum part build orientation in additive manufacturing for minimizing part errors and support structures. In: Procedia Manufacturing, vol 1. Elsevier, pp 343–354

Deng S, Suresh K (2015) Multi-constrained topology optimization via the topological sensitivity. Struct Multidiscip Optim 51(5):987–1001MathSciNet

Farzadi A, Solati-Hashjin M, Asadi-Eydivand M, Osman NAA (2014) Effect of layer thickness and printing orientation on mechanical properties and dimensional accuracy of 3D printed porous samples for bone tissue engineering. PLOs One 9(9):e108252

Fernandez-Vicente M, Calle W (2016) Santiago ferrandiz, and andres conejero. Effect of infill parameters on tensile mechanical behavior in desktop 3D printing. 3D Printing and Additive Manufacturing 3(3):183–192

Gao T, Zhang WH, Zhu JH, Xu YJ, Bassir DH (2008) Finite elements in analysis and design topology optimization of heat conduction problem involving design-dependent heat load effect. Finite Elem Anal Des 44:805–813

Gersborg-Hansen A, Bendsøe MP, Sigmund O (2006) Topology optimization of heat conduction problems using the finite volume method. Struct Multidiscip Optim 31(4):251–259MathSciNetMATH

Gibson I, Rosen DW, Stucker B (2010) Additive manufacturing technologies: rapid prototyping to direct digital manufacturing. Springer, New York

Gürdal Z, Haftka RT, Hajela P (1999) Design and optimization of laminated composite materials. Wiley, Hoboken

Huang J, Haftka RT (2005) Optimization of fiber orientations near a hole for increased load-carrying capacity of composite laminates. Struct Multidiscip Optim 30(5):335–341

Knoop F, Schoeppner V (2015) Mechanical and thermal properties of fdm parts manufactured with polyamide 12. Solid Freeform Fabrication Symposium, pp 935–948

Li Q, Steven GP, Querin OM, Xie YM (1999) Shape and topology design for heat conduction by evolutionary structural optimization. Int J Heat Mass Transfer 42(17):3361–3371MATH

Liu J, Gaynor AT, Chen S, Kang Z, Suresh K, Takezawa A, Li L, Kato J, Tang J, Wang CCL et al (2018) Current and future trends in topology optimization for additive manufacturing. Struct Multidiscip Optim, pp 1–27

Luo JH, Gea HC (1998) Optimal bead orientation of 3D shell/plate structures. Finite Elem Anal Des 31 (1):55–71MATH

Martínez J, Dumas J, Lefebvre S (2016) Procedural voronoi foams for additive manufacturing. ACM Trans Graph 35(4):12

Mirzendehdel AM, Rankouhi B, Suresh K (2018) Strength-based topology optimization for anisotropic parts. Addit Manuf 19:104–113

Mirzendehdel AM, Suresh K (2015) A deflated assembly free approach to large-scale implicit structural dynamics, vol 10

Mohamed OA, Masood SH, Bhowmik JL (2015) Optimization of fused deposition modeling process parameters: a review of current research and future prospects. Adv Manuf 3(1):42–53

Mulholland T, Falke A, Rudolph N (2016) Filled thermoconductive plastics for fused filament fabrication. In: Solid freeform fabrication, Austin, pp 871—883

Sanati Nezhad A, Barazandeh F, Rahimi AR, Vatani M (2010) Pareto-based optimization of part orientation in stereolithography. Proc Inst Mech Eng B J Eng Manuf 224(10):1591–1598

Pedersen P (1989) On optimal orientation of orthotropic materials. Structural Optimization 1(2):101–106

Prajapati H, Ravoori D, Woods RL, Jain A (2018) Measurement of anisotropic thermal conductivity and inter-layer thermal contact resistance in polymer fused deposition modeling (FDM). Addit Manuf 21:84–90

Qian X (2017) Undercut and overhang angle control in topology optimization: a density gradient based integral approach. Int J Numer Methods Eng 111(3):247–272MathSciNet

Raney JR, Compton BG, Mueller J, Ober TJ, Shea K, Lewis JA (2018) Rotational 3D printing of damage-tolerant composites with programmable mechanics. Proc Natl Acad Sci 115(6): 201715157

Sigmund O (2001) A 99 line topology optimization code written in matlab. Struct Multidiscip Optim 21 (2):120–127MathSciNet

Sivapuram R, Dunning PD, Alicia Kim H (2016) Simultaneous material and structural optimization by multiscale topology optimization. Struct Multidiscip Optim 54(5):1267–1281MathSciNet

Stegmann J, Lund E (2005) Discrete material optimization of general composite shell structures. Int J Numer Methods Eng 62(14):2009–2027MATH

Steuben JC, Iliopoulos AP, Michopoulos JG (2016) Implicit slicing for functionally tailored additive manufacturing. Comput Aided Des 77:107–119

Suresh K (2010) A 199-line matlab code for pareto-optimal tracing in topology optimization. Struct Multidiscip Optim 42(5):665–679MathSciNetMATH

Svanberg K (1987) The method of moving asymptotes—a new method for structural optimization. Int J Numer Methods Eng 24(2):359–373MathSciNetMATH

Ulu E, Korkmaz E, Yay K, Ozdoganlar OB, Kara LB (2015) Enhancing the structural performance of additively manufactured objects through build orientation optimization. J Mech Des 137(11):111410–1–111410–9

Umetani N, Schmidt R (2013) Cross-sectional structural analysis for 3D printing optimization. In: SIGGRAPH Asia 2013 Technical Briefs on - SA ’13. ACM Press, New York, pp pp 1–4

Walker M, Smith R (2003) A methodology to design fibre reinforced laminated composite structures for maximum strength. Composites Part B 34(2):209–214

Wang MY, Wang X, Guo D (2003) A level set method for structural topology optimization. Comput Methods Appl Mech Eng 192(1-2):227–246MathSciNetMATH

Wikipedia Contributors (2018) Fused filament fabrication — Wikipedia, the free encyclopedia. [Online; accessed 25-May-2018]

Jun W, Clausen A, Sigmund O (2017) Minimum compliance topology optimization of shell–infill composites for additive manufacturing. Comput Methods Appl Mech Eng 326:358–375MathSciNet

Jun W, Wang CCL, Zhang X, Westermann R (2016) Self-supporting rhombic infill structures for additive manufacturing. Comput Aided Des 80:32–42

Xie YM, Steven GP (1993) A simple evolutionary procedure for structural optimization. Comput Struct 49(5):885–896

Yi MX, Zuo ZH, Huang X, Rong JH (2012) Convergence of topological patterns of optimal periodic structures under multiple scales. Struct Multidiscip Optim 46(1):41–50MATH

Yadav P, Suresh K (2013) Assembly-free large-scale modal analysis on the graphics-programmable unit. J Comput Inf Sci Eng 13(1):011003

Yadav P, Suresh K (2014) Large scale finite element analysis via assembly-free deflated conjugate gradient. J Comput Inf Sci Eng 14(4):041008

Yan J, Guo X, Cheng G (2016) Multi-scale concurrent material and structural design under mechanical and thermal loads. Comput Mech 57(3):437–446MathSciNetMATH

Zhang P, Liu J, To AC (2017) Role of anisotropic properties on topology optimization of additive manufactured load bearing structures. Scr Mater 135:148–152

Zhang X, Le X, Panotopoulou A, Whiting E, Wang CCL (2015) Perceptual models of preference in 3d printing direction. ACM Trans Graph (TOG) 34(6):215

Titel: Build optimization of fiber-reinforced additively manufactured components
verfasst von: Aaditya Chandrasekhar
Tej Kumar
Krishnan Suresh
Publikationsdatum: 24.07.2019
Verlag: Springer Berlin Heidelberg
Erschienen in: Structural and Multidisciplinary Optimization / Ausgabe 1/2020
Print ISSN: 1615-147X
Elektronische ISSN: 1615-1488
DOI: https://doi.org/10.1007/s00158-019-02346-z

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 1/2020

Line sampling-based local and global reliability sensitivity analysis

Prediction on the static response of structures with large-scale uncertain-but-bounded parameters based on the adjoint sensitivity analysis

Performance-based multi-objective collaborative optimization of steel frames with fuse-oriented buckling-restrained braces

Large-scale level set topology optimization for elasticity and heat conduction

Combination of the phase field method and BESO method for topology optimization

Space-time topology optimization for additive manufacturing

Premium Partner

Marktübersichten