Coalescence suppression in model immiscible polymer blends by nano-sized colloidal particles

The effect of nanometer sized silica particles (R≈16 nm) on the flow-induced morphology of immiscible polymer blends is studied. Polydimethylsiloxane (PDMS) and polyisobutylene (PIB) are chosen as model components. A stable droplet/matrix microstructure is obtained for blends of 30% PIB in 70% PDMS or vice versa. Rheological measurements are used to show that the silica particles alter the sensitivity of the of dispersed phase/matrix microstructure to shear flow. Coalescence is suppressed or at least slowed down on a practical time scale, especially when PDMS is the matrix phase. The effect of mixing conditions, pre-shear rate and particle concentration on the blend morphology are studied. Cryo-SEM is used to observe the accumulation of the particles at the interface. Blends stabilized by solid particles could provide an interesting alternative to blends compatibilized by block-copolymers.