nach oben

Erschienen in:

2024 | OriginalPaper | Buchkapitel

6. Composite Based Additive Manufacturing

verfasst von : Sk Md Alimuzzaman, Muhammad P. Jahan

Erschienen in: Practical Implementations of Additive Manufacturing Technologies

Verlag: Springer Nature Singapore

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Additive manufacturing (AM) has become an extremely popular manufacturing process due to the immense potential it holds for the development of new products and applications across a wide range of industries. Due to its capacity to produce complicated geometries with little to no waste, it is frequently employed in fast prototyping processes. The growing popularity of polymer composite-based additive manufacturing is due to its versatility for printing with various reinforcements at a relatively lower overall melting temperature, as well as its extrudability and adhesive properties in 3D printed parts. This chapter has briefly covered a variety of 3D printing methods for polymer-based additive manufacturing by discussing the working principles of each AM process. With the input of some recent papers on polymer composite based AM, several reinforcing strategies have been presented along with their improvement on mechanical properties of AM polymer composites. The effects of 3D printing parameters on the composite mechanical properties and the selection methods of printing parameters for improved product performance of AM Polymer composites have been discussed. The internal porosity contributing to the poor strength, and poor dimensional accuracy and surface roughness of 3D printed parts are found to be the two major drawbacks of AM polymer composites. Therefore, the effectiveness of several frequently used post-processing methods on the defect reduction and properties enhancement of AM polymer composites have been reviewed. Finally, a brief discussion on future research scope on the area of AM polymer composites has been added in the chapter.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Vorheriges Kapitel Biomaterial Based Additive Manufacturing

Nächstes Kapitel Smart Materials Based Additive Manufacturing

Park S-J, Seo M-K (2011) Types of composites. In: Interface science and technology, vol 18. Elsevier, pp 501–629

Adapa SK (2023) Prospects of natural fiber-reinforced polymer composites for additive manufacturing applications: a review. JOM, 1–21

https://www.uammi.org/new/wp-content/uploads/2018/03/03-Jeff-DeGrange_Wasatch-Front-Material-Expo_March-2018.pdf. Accessed 5 Dec 2022

Bikas H, Stavropoulos P, Chryssolouris G (2016) Additive manufacturing methods and modelling approaches: a critical review. Int J Adv Manuf Technol 83(1):389–405CrossRef

Butscher A, Bohner M, Hofmann S, Gauckler L, Müller R (2011) Structural and material approaches to bone tissue engineering in powder-based three-dimensional printing. Acta Biomater 7(3):907–920CrossRef

Wong KV, Hernandez A (2012) A review of additive manufacturing. International scholarly research notices

Kazmer D (2017) Three-dimensional printing of plastics. In: Applied plastics engineering handbook. William Andrew Publishing, pp 617–634

Razavykia A, Brusa E, Delprete C, Yavari R (2020) An overview of additive manufacturing technologies—a review to technical synthesis in numerical study of selective laser melting. Materials 13(17):3895. https://doi.org/10.3390/ma13173895

Mohan N, Senthil P, Vinodh S, Jayanth N (2017) A review on composite materials and process parameters optimisation for the fused deposition modelling process. Virtual Phys Prototyp 12(1):47–59CrossRef

10.

Wang Y, Zhou Y, Lin L, Corker J, Fan M (2020) Overview of 3D additive manufacturing (AM) and corresponding AM composites. Compos A Appl Sci Manuf 139:106114CrossRef

11.

Guessasma S, Abouzaid K, Belhabib S, Bassir D, Nouri H (2022) Interfacial behaviour in polymer composites processed using droplet-based additive manufacturing. Polymers 14(5):1013CrossRef

12.

Kamrani AK, Nasr EA (2010) Engineering design and rapid prototyping. Springer Science & Business Media

13.

Mekonnen BG, Bright G, Walker A (2016) A study on state of the art technology of laminated object manufacturing (LOM). In: CAD/CAM, robotics and factories of the future. Springer, New Delhi, pp 207–216

14.

Cosmi F, Dal Maso A (2020) A mechanical characterization of SLA 3D-printed specimens for low-budget applications. Mater Today: Proc 32:194–201CrossRef

15.

Wang X, Jiang M, Zhou Z, Gou J, Hui D (2017) 3D printing of polymer matrix composites: a review and prospective. Compos B Eng 11:442–458CrossRef

16.

https://www.custompartnet.com/wu/stereolithography—open access. Accessed 5 Dec 2022

17.

Wang Q, Liu X, Qiang Z, Hu Z, Cui X, Wei H, ... , Chen Y (2022) Cellulose nanocrystal enhanced, high dielectric 3D printing composite resin for energy applications. Compos Sci Technol 227:109601

18.

Tang HH, Chiu ML, Yen HC (2011) Slurry-based selective laser sintering of polymer-coated ceramic powders to fabricate high strength alumina parts. J Eur Ceram Soc 31(8):1383–1388CrossRef

19.

Shahzad K, Deckers J, Zhang Z, Kruth J-P, Vleugels J (2014) Additive manufacturing of zirconia parts by indirect selective laser sintering. J Eur Ceram Soc 34:81–89. https://doi.org/10.1016/j.jeurceramsoc.2013.07.023CrossRef

20.

Hu Y, Ning F, Cong W, Li Y, Wang X, Wang H (2018) Ultrasonic vibration-assisted laser engineering net shaping of ZrO2-Al2O3 bulk parts: Effects on crack suppression, microstructure, and mechanical properties. Ceram Int 44(3):2752–2760CrossRef

21.

Impens D, Urbanic RJ (2015) Assessing the impact of post-processing variables on tensile and compression characteristics for 3D printed components. IFAC-PapersOnLine 48(3):652–657CrossRef

22.

Chung H, Das S (2006) Processing and properties of glass bead particulate-filled functionally graded Nylon-11 composites produced by selective laser sintering. Mater Sci Eng, A 437(2):226–234CrossRef

23.

Boparai KS, Singh R, Fabbrocino F, Fraternali F (2016) Thermal characterization of recycled polymer for additive manufacturing applications. Compos B Eng 106:42–47CrossRef

24.

Bakhshi R, Mohammadi-Zerankeshi M, Mehrabi-Dehdezi M, Alizadeh R, Labbaf S, Abachi P (2023) Additive manufacturing of PLA-Mg composite scaffolds for hard tissue engineering applications. J Mech Behav Biomed Mater, 105655

25.

Vakharia VS, Kuentz L, Salem A, Halbig MC, Salem JA, Singh M (2021) Additive manufacturing and characterization of metal particulate reinforced polylactic acid (PLA) polymer composites. Polymers 13(20):3545. https://doi.org/10.3390/polym13203545

26.

Wang D, Huang X, Li J, He B, Liu Q, Hu L, Jiang G (2018) 3D printing of graphene-doped target for “matrix-free” laser desorption/ionization mass spectrometry. Chem Commun 54(22):2723–2726CrossRef

27.

Nikzad M, Masood SH, Sbarski I (2011) Thermo-mechanical properties of a highly filled polymeric composites for fused deposition modeling. Mater Des 32(6):3448–3456CrossRef

28.

Hwang S, Reyes EI, Moon KS, Rumpf RC, Kim NS (2015) Thermo-mechanical characterization of metal/polymer composite filaments and printing parameter study for fused deposition modeling in the 3D printing process. J Electron Mater 44(3):771–777CrossRef

29.

Torrado Perez AR, Roberson DA, Wicker RB (2014) Fracture surface analysis of 3D-printed tensile specimens of novel ABS-based materials. J Fail Anal Prev 14(3):343–353CrossRef

30.

Cholleti ER, Gibson I (2018, December). ABS nano composite materials in additive manufacturing. In: IOP conference series: materials science and engineering, vol 455, no 1. IOP Publishing, p 012038

31.

Skorski MR, Esenther JM, Ahmed Z, Miller AE, Hartings MR (2016) The chemical, mechanical, and physical properties of 3D printed materials composed of TiO2-ABS nanocomposites. Sci Technol Adv Mater 17(1):89–97CrossRef

32.

Jagadeesh P, Puttegowda M, Mavinkere Rangappa S, Siengchin S (2021) Influence of nanofillers on biodegradable composites: a comprehensive review. Polym Compos 42(11):5691–5711

33.

Zhang Q, Lei H, Cai H, Han X, Lin X, Qian M, ..., Mateo W (2020) Improvement on the properties of microcrystalline cellulose/polylactic acid composites by using activated biochar. J Clean Prod 252:119898

34.

Petrovskaya TS, Toropkov NE, Mironov EG, Azarmi F (2018) 3D printed biocompatible polylactide-hydroxyapatite based material for bone implants. Mater Manuf Processes 33(16):1899–1904CrossRef

35.

Wu D, Spanou A, Diez-Escudero A, Persson C (2020) 3D-printed PLA/HA composite structures as synthetic trabecular bone: a feasibility study using fused deposition modeling. J Mech Behav Biomed Mater 103:103608CrossRef

36.

Bai J, Goodridge RD, Hague RJ, Song M, Okamoto M (2014) Influence of carbon nanotubes on the rheology and dynamic mechanical properties of polyamide-12 for laser sintering. Polym Testing 36:95–100CrossRef

37.

Coppola B, Cappetti N, Di Maio L, Scarfato P, Incarnato L (2017) Layered silicate reinforced polylactic acid filaments for 3D printing of polymer nanocomposites. In: 2017 IEEE 3rd international forum on research and technologies for society and industry (RTSI), Modena, Italy. pp 1–4. https://doi.org/10.1109/RTSI.2017.8065892

38.

Plymill A, Minneci R, Greeley DA, Gritton J (2016) Graphene and carbon nanotube PLA composite feedstock development for fused deposition modeling

39.

Lin D, Jin S, Zhang F, Wang C, Wang Y, Zhou C, Cheng GJ (2015) 3D stereolithography printing of graphene oxide reinforced complex architectures. Nanotechnology 26(43):434003CrossRef

40.

Al Rashid A, Khan SA, Al-Ghamdi SG, Koc M (2021) Additive manufacturing of polymer nanocomposites: needs and challenges in materials, processes, and applications. J Market Res 14:910–941

41.

Chunze Y, Yusheng S, Jinsong Y, Jinhui L (2009) A nanosilica/nylon-12 composite powder for selective laser sintering. J Reinf Plast Compos 28(23):2889–2902CrossRef

42.

Momenzadeh N, Miyanaji H, Berfield TA (2019) Influences of zirconium tungstate additives on characteristics of polyvinylidene fluoride (PVDF) components fabricated via material extrusion additive manufacturing process. Int J Adv Manuf Technol 103:4713–4720CrossRef

43.

Blok LG, Longana ML, Yu H, Woods BK (2018) An investigation into 3D printing of fibre reinforced thermoplastic composites. Addit Manuf 22:176–186

44.

Mishra V, Negi S, Kar S (2023). FDM-based additive manufacturing of recycled thermoplastics and associated composites. J Mater Cycles Waste Manag, 1–27

45.

Wickramasinghe S, Do T, Tran P (2020) FDM-based 3D printing of polymer and associated composite: A review on mechanical properties, defects and treatments. Polymers 12(7):1529CrossRef

46.

Tian X, Todoroki A, Liu T, Wu L, Hou Z, Ueda M, ..., Lu B (2022) 3D printing of continuous fiber reinforced polymer composites: development, application, and prospective. Chin J Mech Eng: Addit Manuf Front, 100016

47.

Goh GD, Yap YL, Agarwala S, Yeong WY (2019) Recent progress in additive manufacturing of fiber reinforced polymer composite. Advanced Materials Technologies 4(1):1800271CrossRef

48.

Peng C, Tran P, Mouritz AP (2022) Compression and buckling analysis of 3D printed carbon fibre-reinforced polymer cellular composite structures. Compos Struct 300:116167CrossRef

49.

Li W, Guo S, Giannopoulos IK, Lin M, Xiong Y, Liu Y, Shen Z (2022) 3D-printed thermoplastic composite fasteners for single lap joint reinforcement. Compos Struct 282:115085CrossRef

50.

Ilyas RA, Sapuan SM, Harussani MM, Hakimi MYAY, Haziq MZM, Atikah MSN, ..., Asrofi M (2021) Polylactic acid (PLA) biocomposite: processing, additive manufacturing and advanced applications. Polymers 13(8):1326

51.

Chemiefaser I (2022) Worldwide Production Volume of Chemical and Textile Fibers from 1975 to 2021. https://www.statista.com/statistics/263154/worldwide-production-volume-of-textile-fibers-since-1975/. Accessed 2 Dec 2022

52.

Ning F, Cong W, Qiu J, Wei J, Wang S (2015) Additive manufacturing of carbon fiber reinforced thermoplastic composites using fused deposition modeling. Compos B Eng 80:369–378CrossRef

53.

Cui Y, Li C, Guo Y, Liu X, Zhu F, Liu Z, ... , Yang F (2022) Rheological & 3D printing properties of potato starch composite gels. J Food Eng 313:110756

54.

Bakhtiari H, Aamir M, Tolouei-Rad M (2023) Effect of 3D printing parameters on the fatigue properties of parts manufactured by fused filament fabrication: a review. Appl Sci 13(2):904CrossRef

55.

Kovan V, Tezel T, Camurlu HE, Topal ES (2018) Effect of printing parameters on mechanical properties of 3D printed PLA/carbon fibre composites. Mater Science Non-Equilib Phase Transform 4(4):126–128

56.

Peng WANG, Bin ZOU, Shouling DING, Lei LI, Huang C (2021) Effects of FDM-3D printing parameters on mechanical properties and microstructure of CF/PEEK and GF/PEEK. Chin J Aeronaut 34(9):236–246CrossRef

57.

Hambali RH, Cheong KM, Azizan N (2017, June) Analysis of the influence of chemical treatment to the strength and surface roughness of FDM. In: IOP conference series: materials science and engineering, vol 210, no 1. IOP Publishing, p 012063

58.

Taufik M, Jain PK (2017) Laser assisted finishing process for improved surface finish of fused deposition modelled parts. J Manuf Process 30:161–177CrossRef

59.

What is polymer directed energy deposition (DED) for 3D printing and how can it benefit you? (designworldonline.com) by Leslie Langnau; July 26, 2019

60.

Chen L, Zhang X (2019) Modification the surface quality and mechanical properties by laser polishing of Al/PLA part manufactured by fused deposition modeling. Appl Surf Sci 492:765–775CrossRef

61.

Guduru KK, Srinivasu G (2020) Effect of post treatment on tensile properties of carbon reinforced PLA composite by 3D printing. Mater Today: Proc 33:5403–5407CrossRef

62.

Maidin S, Muhamad MK, Pei E (2015) Feasibility study of ultrasonic frequency application on fdm to improve parts surface finish. Jurnal Teknologi 77(32)

63.

Cococcetta NM, Jahan MP, Schoop J, Ma J, Pearl D, Hassan M (2021) Post-processing of 3D printed thermoplastic CFRP composites using cryogenic machining. J Manuf Process 68:332–346CrossRef

64.

Cococcetta NM, Pearl D, Jahan MP, Ma J (2020) Investigating surface finish, burr formation, and tool wear during machining of 3D printed carbon fiber reinforced polymer composite. J Manuf Process 56, Part B:1304–1316

65.

Hassan M, Ma J, Jahan MP (2022) Numerical modeling and simulation of machining of 3D printed CFRP composite. Manuf Lett 33:415–427

66.

Hassan M, Alimuzzaman Sk Md, Ma J, Jahan MP (2022) A comparative Numerical investigation on machining of laminated and 3D printed CFRP composites. In: Proceedings of the ASME 2022 international mechanical engineering congress & exposition (IMECE2022), Oct 30–Nov 03, 2022, Columbus, Ohio, USA. https://doi.org/10.1115/IMECE2022-95257

67.

Hassan M, Ma J, Jahan MP (2021) numerical investigation into the cutting forces, chip formation mechanism, and burr formation during slot milling of laminated CFRP composites, IMECE2021-73310. In: Proceedings of the ASME 2021 international mechanical engineering congress & exposition IMECE 2021, November 1–5, 2021, Virtual Conference. https://doi.org/10.1115/IMECE2021-73310

68.

Rao GS, Paul R, Singh S, Debnath K (2022) Influence of conventionally drilled and additively fabricated hole on tensile properties of 3D-printed ONYX/CGF composites. J Mater Eng Perform, 1–13

69.

Das A, Rao GS, Debnath K, Mahapatra RN (2021) Parametric investigation on drilling behavior of 3D printed CFRP composites. In: Processing and characterization of materials. Springer, Singapore, pp 223–233

70.

Beauson J, Schillani G, Van der Schueren L, Goutianos S (2022) The effect of processing conditions and polymer crystallinity on the mechanical properties of unidirectional self-reinforced PLA composites. Compos A Appl Sci Manuf 152:106668CrossRef

71.

Iyer SSG, Keles O (2022) Effect of raster angle on mechanical properties of 3D printed short carbon fiber reinforced acrylonitrile butadiene styrene. Composites Communications 32:101163CrossRef

72.

Zhao Y, Chen Y, Zhou Y (2019) Novel mechanical models of tensile strength and elastic property of FDM AM PLA materials: experimental and theoretical analyses. Mater Des 181:108089CrossRef

73.

Rimašauskas M, Jasiūnienė E, Kuncius T, Rimašauskienė R, Cicėnas V (2022) Investigation of influence of printing parameters on the quality of 3D printed composite structures. Compos Struct 281:115061CrossRef

74.

Raj Mohan R, Venkatraman R, Raghuraman S, Kumar PM, Rinawa ML, Subbiah R, ..., Rajkumar S (2022) Processing of aluminium-silicon alloy with metal carbide as reinforcement through powder-based additive manufacturing: a critical study. Scanning

75.

Almuallim B, Harun WSW, Al Rikabi IJ, Mohammed HA (2022) Thermally conductive polymer nanocomposites for filament-based additive manufacturing. J Mater Sci, 1–27

76.

Luyt AS, Molefi JA, Krump H (2006) Thermal, mechanical and electrical properties of copper powder filled low-density and linear low-density polyethylene composites. Polym Degrad Stab 91(7):1629–1636CrossRef

77.

Shi SQ, Gardner DJ (2006) Hygroscopic thickness swelling rate of compression molded wood fiberboard and wood fiber/polymer composites. Compos A Appl Sci Manuf 37(9):1276–1285CrossRef

78.

Rusu M, Sofian N, Rusu D (2001) Mechanical and thermal properties of zinc powder filled high density polyethylene composites. Polym Testing 20(4):409–417CrossRef

79.

Chen J, Shi YY, Yang JH, Zhang N, Huang T, Chen C, ..., Zhou ZW (2012) A simple strategy to achieve very low percolation threshold via the selective distribution of carbon nanotubes at the interface of polymer blends. J Mater Chem 22(42):22398–22404

80.

Ha SM, Lee HL, Lee SG, Kim BG, Kim YS, Won JC, ..., Yoo Y (2013) Thermal conductivity of graphite filled liquid crystal polymer composites and theoretical predictions. Compos Sci Technol 88:113–119

81.

Nguyen HT, Crittenden K, Weiss L, Bardaweel H (2022) Recycle of waste tire rubber in a 3D printed composite with enhanced damping properties. J Clean Prod 368:133085CrossRef

82.

Sun J, Yu S, Wade-Zhu J, Chen X, Binner J, Bai J (2022) 3D printing of layered ceramic/carbon fiber composite with improved toughness. Addit Manuf 50:102543

83.

de Kergariou C, Saidani-Scott H, Perriman A, Scarpa F, Le Duigou A (2022) The influence of the humidity on the mechanical properties of 3D printed continuous flax fibre reinforced poly (lactic acid) composites

84.

Wu C, Xu F, Wang H, Liu H, Yan F, Ma C (2023) Manufacturing technologies of polymer composites—a review. Polymers 15(3):712CrossRef

Titel: Composite Based Additive Manufacturing
verfasst von: Sk Md Alimuzzaman
Muhammad P. Jahan
Verlag: Springer Nature Singapore
Buch: Practical Implementations of Additive Manufacturing Technologies
Print ISBN: 978-981-9959-48-8

Electronic ISBN: 978-981-9959-49-5

Copyright-Jahr: 2024
DOI: https://doi.org/10.1007/978-981-99-5949-5_6

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht