Development of a high-efficiency rotary dryer for sewage sludge

A rotary drum dryer having an internal rotating body was designed and tested in this study. It was shown that the developed dryer is effective for drying sewage sludge. The best operating conditions in the dryer were low energy input and almost 10% moisture content. The conditions are 255°C for the rotary drum temperature, 17 min for the sludge residence time, and 55 kg/m³ h for the dryer load. Under these conditions, the drying efficiency was 84.8%. The average diameter of dried sludge was less than 8 mm, and the weight reduction rate was 80%. Parametric screening studies achieved the following results. The drying efficiency increased with the increase of the internal temperature and the sludge residence time in the rotary drum, while the drying efficiency decreased when increasing the dryer load. In addition, it was shown that NH₃ and CO₂ were the primary components released from the sewage sludge drying process. The amounts of both of these components increased when the rotary drum temperature was increased.