The catalytic results obtained here match well with previous reported literature; a study by Garcia Cervantes et al., similar to the one here reported, showed the same support influence using the supports examined here [
25]. This was inclusive of a similar deactivation effect with TOS although the time required for deactivation for the samples used in this work was much shorter, roughly a third of what was reported using similar reaction conditions albeit the Garcia Cervantes study used a slightly lower H
2/1,3-butadiene ratio (87/13) compared to the ones used here (98/2). The authors speculated that the deactivation was due to the formation of carbonaceous species on the surface of the nanoparticles. The role of these carbonaceous species on the selectivity of the Pd nanoparticles is still under discussion; according to some studies, a pre-treatment of 1,3-butadiene leads to a sharp decrease in activity and to a higher quantity of
n-butene produced due to formation of PdC (thought to be at the surface), identified through the expansion of the Pd lattice by XRD [
26,
27]. However, another study showed that in a fixed bed reactor at 298 K and using a molar ratio of the reaction mixture 1:1.2 1,3-butadiene/H
2, a greater amount of 1-butene was observed with time, which was thought to be due to butadiene oligomers forming a carbonaceous overlayer and increasing this selectivity, albeit with a reduction of activity [
28]. The reason for this variation in results using similar catalysts might lie in the different reaction conditions applied in both cases: batch [
26,
27] and fixed bed reactor [
28] studies. The presence of palladium carbide was shown to apply a dramatic effect in increasing the amount of sub-surface palladium hydride, which has shown to be a key factor in the hydrogenation of butenes [
21]. It reasonable to assume that in a batch reaction the longer retention time of hydrocarbon on the surface causes the formation of a carbonaceous layer, thus causing an over-hydrogenation of the butenes.
The importance of PdH in the formation of
n-butene can be seen through the EXAFS results obtained. The amount of PdH present in the samples, in particular in the case of Pd/SiO
2, can be directly correlated to the catalytic activity as shown by Fig.
9 and Fig. S11. A greater presence of hydride corresponds to a greater butadiene conversion to butane. In a previously reported study on the isomerisation and hydrogenation of
cis-2-butene, it was shown that while the hydrogenation activity decreased, the isomerisation rate remained constant [
21,
29]. The authors attributed this behaviour to a lack of hydrogen capable of reacting with the carbon–carbon double bond. As time on stream increased the hydrogenation became selectively suppressed because bulk H species are consumed and are not replenished under steady-state conditions. Is therefore plausible that in this previous study that the presence of interstitial hydrogen was directly correlated to the catalytic conversion and its removal preventing the formation of
n-butane. This phenomenon was clearly visible in the Pd/Al
2O
3 30-8.5 sample, where the large amount of PdH, even after being under a 1,3-butadiene atmosphere for ~ 30 min. It appears that Al
2O
3 is able to promote significant formation of PdH which leads to an extensive formation of
n-butane. However, amongst the other samples, the behaviour of Pd/Si
3N
4 30-8.5 appeared to be an outlier; whereas the amount of hydride found was higher than for the SiO
2 samples, the activity was actually the lowest. This could be explained by suggesting that the support plays more of a role in the catalytic process than just to facilitate PdH formation. The results obtained from the Pd/SiO
2 30-8.5 shows catalytic performances more akin to the Si
3N
4 support sample rather than the Al
2O
3 one, albeit with a slightly higher catalytic activity. The different behaviour observed for SiO
2 and Si
3N
4 supported samples, compared to Al
2O
3, could be caused by the lack of replenishment of interstitial hydrogen and paired with a lack in the formation of PdC, possibly due a different metal-support interaction. In general, it appears that the presence of PdH (possibly in conjunction with PdC) is detrimental to the selectivity towards butenes, causing a higher production of
n-butane; working on the basis that excessive PdC formation is detrimental to catalyst performance in general, it can be assumed that the active phase toward the production of butenes is metallic Pd as shown by the higher selectivity of SiO
2 and Si
3N
4 supported samples. This is further highlighted in the catalytic results obtained at 353 K, where Pd/Al
2O
3 appears to produce only
n-butane due to the high amount of PdH still present in the system. Interestingly, the activity/selectivity for Si
3N
4 30-8.5 changes quite dramatically between room temperature and 353 K, with a drastic improvement in the activity (from 4 to 100%) but a drop in selectivity (the amount of
n-butane formed went from 0 to ~ 48%). However, it has to be noted that these results correlate well with the EXAFS results here obtained, which see Pd/Si
3N
4 presenting a larger increase, compared to the SiO
2 supported samples, to its coordination number when the atmosphere is switched from H
2 to 1,3-butadiene. A possible explanation for the different behaviour of Pd/Si
3N
4 30-8.5 between 298 and 353 K could be attributed to a higher activation barrier required for bulk PdH formation on the nanoparticles. This explain the low deactivation time at low temperature as only surface PdH is formed and is quickly depleted.
It appears also that particle size affects the behaviour of Pd supported catalysts for 1,3-butadiene hydrogenation. Small nanoparticles (Pd/SiO
2 16-3.5 ~ 1 nm), which possess a higher amount of undercoordinated atoms, appear the most active overall. We note that Silvestre-Alberto et al. observed an increasing TOF (linear response) with increased particle size, which they attributed to the presence of increasingly larger low-index facets [
6,
7]. One could therefore envisage that the sample Pd/SiO
2 30-8.5, possessing an intermediate particle size, would have a reduced number of undercoordinated atoms than Pd/SiO
2 16-3.5 and yet smaller [110] facets than Pd/SiO
2 175-70 and hence the catalytic performance is somewhere in between. However it has not been possible to rule out that the Pd/SiO
2 30-8.5 may be compromised in performance by the presence of unexpected contamination [
6].