Skip to main content
main-content

Tipp

Weitere Kapitel dieses Buchs durch Wischen aufrufen

2020 | OriginalPaper | Buchkapitel

Effect of Solid Lubricant in Dry Machining on Al-B4C Composite

verfasst von: K. M. Nambiraj, K. Rajkumar, M. Rajesh, A. Gnanavelbabu

Erschienen in: Advances in Lightweight Materials and Structures

Verlag: Springer Singapore

share
TEILEN

Abstract

Machining of metal matrix composites is extremely very hard because of its heterogeneity and hardness. However, it is possible through improving its inherent active lubrication. This is one way to reduce cutting forces and tool wear during machining. This work is to evaluate the effect of solid lubricant, hexagonal boron nitride (hBN), on dry machining of aluminum–boron carbide (B4C) composite. Machining of fabricated composites is done with varying amounts of hBN particle from 5 to 15%. The machining performance is estimated by the measuring magnitude of cutting forces and tool wear with respect to different depth of cuts, feed rates, and cutting speeds. Mechanical property like hardness decreases with the increase in the amount of hBN particle. Polycrystalline diamond (PCD) insert was used to machine the work. Machining parameters like cutting speed reduce the cutting force and tool wear. The spatial presence of boron carbide and hBN particles in the microstructure is affecting machining performance. The presence of hBN particles in the composite spatial microstructure reduces tool flank wear. The reason contributed to the fact a shearing of hBN particles. These particles reduce shear stress between primary cutting zone and tool causing a low magnitude of surface roughness on the work.

Sie möchten Zugang zu diesem Inhalt erhalten? Dann informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 69.000 Bücher
  • über 500 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Testen Sie jetzt 15 Tage kostenlos.

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 50.000 Bücher
  • über 380 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




Testen Sie jetzt 15 Tage kostenlos.

Literatur
1.
Zurück zum Zitat Rajkumar K, Gnanavelbabu A, Nambiraj KM (2019) Accelerated testing model prediction of fatigue life of AA5083-H111—AA6061-T6 Friction Stir Weldment. In: Advances in manufacturing processes. Springer, Singapore, pp 573–581 Rajkumar K, Gnanavelbabu A, Nambiraj KM (2019) Accelerated testing model prediction of fatigue life of AA5083-H111—AA6061-T6 Friction Stir Weldment. In: Advances in manufacturing processes. Springer, Singapore, pp 573–581
2.
Zurück zum Zitat Praveen Kumar A, Aadithya S, Dhilepan K, Nikhil N (2016) Influence of nano reinforced particles on the mechanical properties of aluminium hybrid metal matrix composite fabricated by ultrasonic assisted stir casting. ARPN J Eng Appl Sci 11(2):1204–1210; Senapati AK (2018) Investigation on mechanical properties of Al-6061 alloy based MMC. IOP Conf Ser Mater Sci Eng 410(1):012016. IOP Publishing Praveen Kumar A, Aadithya S, Dhilepan K, Nikhil N (2016) Influence of nano reinforced particles on the mechanical properties of aluminium hybrid metal matrix composite fabricated by ultrasonic assisted stir casting. ARPN J Eng Appl Sci 11(2):1204–1210; Senapati AK (2018) Investigation on mechanical properties of Al-6061 alloy based MMC. IOP Conf Ser Mater Sci Eng 410(1):012016. IOP Publishing
3.
Zurück zum Zitat Rajkumar K, Ramraji K, Nambiraj KM, Gnanavelbabu A (2009) A study on wear assessment of AA6061-B4C-Nanographite hybrid composite. Mater Today Proc Rajkumar K, Ramraji K, Nambiraj KM, Gnanavelbabu A (2009) A study on wear assessment of AA6061-B4C-Nanographite hybrid composite. Mater Today Proc
4.
Zurück zum Zitat Jasper J, Praveen Kumar A, Bharanidaran R (2015) Synthesis, characterization and evaluation of properties of aluminium alloy based hybrid composite reinforced with nano SiC and nano graphene. Int J Appl Eng Res 10(50):735–738; Liu J, Cheng K, Ding H, Chen S, Zhao L (2018) Simulation study of the influence of cutting speed and tool–particle interaction location on surface formation mechanism in micromachining SiCp/Al composites. Proc Instit Mech Eng Part C J Mech Eng Sci 232(11):2044–2056 Jasper J, Praveen Kumar A, Bharanidaran R (2015) Synthesis, characterization and evaluation of properties of aluminium alloy based hybrid composite reinforced with nano SiC and nano graphene. Int J Appl Eng Res 10(50):735–738; Liu J, Cheng K, Ding H, Chen S, Zhao L (2018) Simulation study of the influence of cutting speed and tool–particle interaction location on surface formation mechanism in micromachining SiCp/Al composites. Proc Instit Mech Eng Part C J Mech Eng Sci 232(11):2044–2056
5.
Zurück zum Zitat Singh PN, Raghukandan K, Rathinasabapathi M, Pai BC (2004) Electric discharge machining of Al–10% SiCP as-cast metal matrix composites. J Mater Process Technol 155:1653–1657 Singh PN, Raghukandan K, Rathinasabapathi M, Pai BC (2004) Electric discharge machining of Al–10% SiCP as-cast metal matrix composites. J Mater Process Technol 155:1653–1657
6.
Zurück zum Zitat Muller F, Monaghan J (2000) Non-conventional machining of particle reinforced metal matrix composite. Int J Mach Tools Manuf 40(9):1351–1366 Muller F, Monaghan J (2000) Non-conventional machining of particle reinforced metal matrix composite. Int J Mach Tools Manuf 40(9):1351–1366
7.
Zurück zum Zitat Arun Ramnath R, Thyla PR, Mahendra Kumar N, Aravind S (2018) Optimization of machining parameters of composites using multi-attribute decision-making techniques: a review. J Reinf Plast Compos 37(2):77–89 Arun Ramnath R, Thyla PR, Mahendra Kumar N, Aravind S (2018) Optimization of machining parameters of composites using multi-attribute decision-making techniques: a review. J Reinf Plast Compos 37(2):77–89
8.
Zurück zum Zitat Vijayakumar S, Karunamoorthy L (2013) Wear characterization of aluminium metal matrix composites. Adv Compos Lett 22(4):096369351302200401 Vijayakumar S, Karunamoorthy L (2013) Wear characterization of aluminium metal matrix composites. Adv Compos Lett 22(4):096369351302200401
9.
Zurück zum Zitat Tudela I, Cobley AJ, Zhang Y (2019) Tribological performance of novel nickel-based composite coatings with lubricant particles. Friction 7(2):169–180 Tudela I, Cobley AJ, Zhang Y (2019) Tribological performance of novel nickel-based composite coatings with lubricant particles. Friction 7(2):169–180
10.
Zurück zum Zitat Rajkumar K, Nambiraj KM, Gnanavelbabu A, Sabarinathan P (2018) Machining characteristics evaluation of aluminium composites based on cBN and PCD inserts. Mater Today Proc 5(2):8424–8430 Rajkumar K, Nambiraj KM, Gnanavelbabu A, Sabarinathan P (2018) Machining characteristics evaluation of aluminium composites based on cBN and PCD inserts. Mater Today Proc 5(2):8424–8430
11.
Zurück zum Zitat Andrewes CJ, Feng HY, Lau WM (2000) Machining of an aluminum/SiC composite using diamond inserts. J Mater Process Technol 102(1–3):25–29 Andrewes CJ, Feng HY, Lau WM (2000) Machining of an aluminum/SiC composite using diamond inserts. J Mater Process Technol 102(1–3):25–29
12.
Zurück zum Zitat Rajkumar K, Charles JMA, Kumar KV, Praveen JJC, Padmanathan A (2013) Mechanical and machining characteristics of Al/B4C metal matrix composites. In: Proceedings of the national conference on emerging trends in mechanical engineering, NCETIME. Rajkumar K, Charles JMA, Kumar KV, Praveen JJC, Padmanathan A (2013) Mechanical and machining characteristics of Al/B4C metal matrix composites. In: Proceedings of the national conference on emerging trends in mechanical engineering, NCETIME.
13.
Zurück zum Zitat Rajesh M, Rajkumar K, Gnanavelbabu A, Nambiraj KM (2020) The role of HBN solid lubricant reducing cutting forces of dry machined Al-B 4C composite. In: Advances in unconventional machining and composites. Springer, Singapore, pp 697–705 Rajesh M, Rajkumar K, Gnanavelbabu A, Nambiraj KM (2020) The role of HBN solid lubricant reducing cutting forces of dry machined Al-B 4C composite. In: Advances in unconventional machining and composites. Springer, Singapore, pp 697–705
14.
Zurück zum Zitat Basavarajappa S, Chandramohan G, Davim JP (2008) Some studies on drilling of hybrid metal matrix composites based on Taguchi techniques. J Mater Process Technol 196(1–3):332–338 Basavarajappa S, Chandramohan G, Davim JP (2008) Some studies on drilling of hybrid metal matrix composites based on Taguchi techniques. J Mater Process Technol 196(1–3):332–338
15.
Zurück zum Zitat Rajmohan T, Palanikumar K, Davim JP (2012) Analysis of surface integrity in drilling metal matrix and hybrid metal matrix composites. J Mater Sci Technol 28(8):761–768 Rajmohan T, Palanikumar K, Davim JP (2012) Analysis of surface integrity in drilling metal matrix and hybrid metal matrix composites. J Mater Sci Technol 28(8):761–768
16.
Zurück zum Zitat Kilickap E, Cakır O, Mustafa A, Inan A (2005) Study of tool wear and surface roughness in machining of homogenised SiC-p reinforced aluminium metal matrix composite. J Mater Process Technol 164:862–867 Kilickap E, Cakır O, Mustafa A, Inan A (2005) Study of tool wear and surface roughness in machining of homogenised SiC-p reinforced aluminium metal matrix composite. J Mater Process Technol 164:862–867
Metadaten
Titel
Effect of Solid Lubricant in Dry Machining on Al-B4C Composite
verfasst von
K. M. Nambiraj
K. Rajkumar
M. Rajesh
A. Gnanavelbabu
Copyright-Jahr
2020
Verlag
Springer Singapore
DOI
https://doi.org/10.1007/978-981-15-7827-4_60

Premium Partner

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.