Skip to main content
Erschienen in: Journal of Materials Engineering and Performance 10/2017

21.09.2017

Effect of Thread and Rotating Speed on Material Flow Behavior and Mechanical Properties of Friction Stir Lap Welding Joints

verfasst von: Shude Ji, Zhengwei Li, Zhenlu Zhou, Baosheng Wu

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 10/2017

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

This study focused on the effects of thread on hook and cold lap formation, lap shear property and impact toughness of alclad 2024-T4 friction stir lap welding (FSLW) joints. Except the traditional threaded pin tool (TR-tool), three new tools with different thread locations and orientations were designed. Results showed that thread significantly affected hook, cold lap morphologies and lap shear properties. The tool with tip-threaded pin (T-tool) fabricated joint with flat hook and cold lap, which resulted in shear fracture mode. The tools with bottom-threaded pin (B-tool) eliminated the hook. The tool with reverse-threaded pin (R-tool) widened the stir zone width. When using configuration A, the joints fabricated by the three new tools showed higher failure loads than the joint fabricated by the TR-tool. The joint using the T-tool owned the optimum impact toughness. This study demonstrated the significance of thread during FSLW and provided a reference to optimize tool geometry.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat R.S. Mishra and Z.Y. Ma, Friction Stir Welding and Processing, Mater. Sci. Eng. R, 2005, 50, p 1–78CrossRef R.S. Mishra and Z.Y. Ma, Friction Stir Welding and Processing, Mater. Sci. Eng. R, 2005, 50, p 1–78CrossRef
2.
Zurück zum Zitat R. Nandan, T. DebRoy, and H.K.D.H. Bhadeshia, Recent Advances in Friction-Stir Welding—Process, Weldment Structure and Properties, Prog. Mater Sci., 2008, 53, p 980–1023CrossRef R. Nandan, T. DebRoy, and H.K.D.H. Bhadeshia, Recent Advances in Friction-Stir Welding—Process, Weldment Structure and Properties, Prog. Mater Sci., 2008, 53, p 980–1023CrossRef
3.
Zurück zum Zitat Z.H. Zhang, W.Y. Li, Y. Feng, J.L. Li, and Y.J. Chao, Global Anisotropic Response of Friction Stir Welded 2024 Aluminum Sheets, Acta Mater., 2015, 92, p 117–125CrossRef Z.H. Zhang, W.Y. Li, Y. Feng, J.L. Li, and Y.J. Chao, Global Anisotropic Response of Friction Stir Welded 2024 Aluminum Sheets, Acta Mater., 2015, 92, p 117–125CrossRef
4.
Zurück zum Zitat G. Buffa, L. Fratini, G. Marannano, and A. Pasta, Effect of the Mutual Position Between Weld Seam And Reinforcement on the Residual Stress Distribution in Friction Stir Welding of AA6082 Skin and Stringer Structures, Thin Walled Struct., 2016, 103, p 62–71CrossRef G. Buffa, L. Fratini, G. Marannano, and A. Pasta, Effect of the Mutual Position Between Weld Seam And Reinforcement on the Residual Stress Distribution in Friction Stir Welding of AA6082 Skin and Stringer Structures, Thin Walled Struct., 2016, 103, p 62–71CrossRef
5.
Zurück zum Zitat A.M. El-Batahgy, T. Miura, R. Ueji, and H. Fujii, Investigation into Feasibility of FSW Process for Welding 1600MPa Quenched and Tempered Steel, Mater. Sci. Eng. A, 2016, 651, p 904–913CrossRef A.M. El-Batahgy, T. Miura, R. Ueji, and H. Fujii, Investigation into Feasibility of FSW Process for Welding 1600MPa Quenched and Tempered Steel, Mater. Sci. Eng. A, 2016, 651, p 904–913CrossRef
6.
Zurück zum Zitat Y. Song, X. Yang, L. Cui, X.P. Hou, Z.K. Shen, and Y. Xu, Defect Features and Mechanical Properties of Friction Stir Lap Welded Dissimilar AA2024–AA7075 Aluminum Alloy Sheets, Mater. Des., 2014, 55, p 9–18CrossRef Y. Song, X. Yang, L. Cui, X.P. Hou, Z.K. Shen, and Y. Xu, Defect Features and Mechanical Properties of Friction Stir Lap Welded Dissimilar AA2024–AA7075 Aluminum Alloy Sheets, Mater. Des., 2014, 55, p 9–18CrossRef
7.
Zurück zum Zitat W.Y. Li, J.F. Li, Z.H. Zhang, D.L. Gao, W.B. Wang, and C.L. Dong, Improving Mechanical Properties Of Pinless Friction Stir Spot Welded Joints by Eliminating Hook Defect, Mater. Des., 2014, 62, p 247–254CrossRef W.Y. Li, J.F. Li, Z.H. Zhang, D.L. Gao, W.B. Wang, and C.L. Dong, Improving Mechanical Properties Of Pinless Friction Stir Spot Welded Joints by Eliminating Hook Defect, Mater. Des., 2014, 62, p 247–254CrossRef
8.
Zurück zum Zitat Y.H. Yin, N. Sun, T.H. North, and S.S. Hu, Influence of Tool Design on Mechanical Properties of AZ31 Friction Stir Spot Welds, Sci. Technol. Weld. Join, 2010, 15(1), p 81–86CrossRef Y.H. Yin, N. Sun, T.H. North, and S.S. Hu, Influence of Tool Design on Mechanical Properties of AZ31 Friction Stir Spot Welds, Sci. Technol. Weld. Join, 2010, 15(1), p 81–86CrossRef
9.
Zurück zum Zitat Z. Li, Y. Yue, S. Ji, P. Chai, and Z. Zhou, Joint Features and Mechanical Properties of Friction Stir Lap Welded Alclad 2024 Aluminum Alloy Assisted by External Stationary Shoulder, Mater. Des., 2016, 90(15), p 238–247CrossRef Z. Li, Y. Yue, S. Ji, P. Chai, and Z. Zhou, Joint Features and Mechanical Properties of Friction Stir Lap Welded Alclad 2024 Aluminum Alloy Assisted by External Stationary Shoulder, Mater. Des., 2016, 90(15), p 238–247CrossRef
10.
Zurück zum Zitat H.J. Liu, Y.Q. Zhao, Y.Y. Hu, S.X. Chen, and Z. Lin, Microstructural Characteristics and Mechanical Properties of Friction Stir Lap Welding Joint of Alclad 7B04-T74 Aluminum Alloy, Int. J. Adv. Manuf. Technol., 2015, 78, p 1415–1425CrossRef H.J. Liu, Y.Q. Zhao, Y.Y. Hu, S.X. Chen, and Z. Lin, Microstructural Characteristics and Mechanical Properties of Friction Stir Lap Welding Joint of Alclad 7B04-T74 Aluminum Alloy, Int. J. Adv. Manuf. Technol., 2015, 78, p 1415–1425CrossRef
11.
Zurück zum Zitat Z. Li, Y. Yue, S. Ji, P. Chai, and L. Wang, Optimal design of thread geometry and its performance in friction stir spot welding, Mater. Des., 2016, 94(15), p 368–376CrossRef Z. Li, Y. Yue, S. Ji, P. Chai, and L. Wang, Optimal design of thread geometry and its performance in friction stir spot welding, Mater. Des., 2016, 94(15), p 368–376CrossRef
12.
Zurück zum Zitat G. Padmanaban and V. Balasubramanian, Selection of FSW Tool Pin Profile, Shoulder Diameter and Material For Joining AZ31B Magnesium Alloy-An Experimental Approach, Mater. Des., 2009, 30, p 2647–2656CrossRef G. Padmanaban and V. Balasubramanian, Selection of FSW Tool Pin Profile, Shoulder Diameter and Material For Joining AZ31B Magnesium Alloy-An Experimental Approach, Mater. Des., 2009, 30, p 2647–2656CrossRef
13.
Zurück zum Zitat S. Amini, M.R. Amiri, and A. Barani, Investigation of the Effect of Tool Geometry on Friction Stir Welding of 5083-O Aluminum Alloy, Int. J. Adv. Manuf. Technol., 2015, 76, p 255–261CrossRef S. Amini, M.R. Amiri, and A. Barani, Investigation of the Effect of Tool Geometry on Friction Stir Welding of 5083-O Aluminum Alloy, Int. J. Adv. Manuf. Technol., 2015, 76, p 255–261CrossRef
14.
Zurück zum Zitat H. Badarinarayan, Y. Shi, X. Li, and K. Okamoto, Effect of Tool Geometry on Hook Formation and Static Strength of Friction Stir Spot Welded Aluminum 5754-O Sheets, Int. J. Mach. Tools Manuf, 2009, 49, p 814–823CrossRef H. Badarinarayan, Y. Shi, X. Li, and K. Okamoto, Effect of Tool Geometry on Hook Formation and Static Strength of Friction Stir Spot Welded Aluminum 5754-O Sheets, Int. J. Mach. Tools Manuf, 2009, 49, p 814–823CrossRef
15.
Zurück zum Zitat S.M. Chowdhury, D.L. Chen, S.D. Bhole, and X. Cao, Tensile Properties of a Friction Stir Welded Magnesium Alloy: Effect of Pin Tool Thread Orientation and Weld Pitch, Mater. Sci. Eng. A, 2010, 527, p 6064–6075CrossRef S.M. Chowdhury, D.L. Chen, S.D. Bhole, and X. Cao, Tensile Properties of a Friction Stir Welded Magnesium Alloy: Effect of Pin Tool Thread Orientation and Weld Pitch, Mater. Sci. Eng. A, 2010, 527, p 6064–6075CrossRef
16.
Zurück zum Zitat G.M.D. Cantin, S.A. David, W.M. Thomas, E. Lara-Curzio, and S.S. Babu, Friction Skew-Stir Welding of Lap Joints in 5083-O Aluminum, Sci. Technol. Weld. Join., 2005, 10(3), p 268–280CrossRef G.M.D. Cantin, S.A. David, W.M. Thomas, E. Lara-Curzio, and S.S. Babu, Friction Skew-Stir Welding of Lap Joints in 5083-O Aluminum, Sci. Technol. Weld. Join., 2005, 10(3), p 268–280CrossRef
17.
Zurück zum Zitat E. Salari, M. Jahazi, A. Khodabandeh, and H. Ghasemi-Nanes, Influence of Tool Geometry and Rotational Speed on Mechanical Properties and Defect Formation in Friction Stir Lap Welded 5456 Aluminum Alloy Sheets, Mater. Des., 2014, 58, p 381–389CrossRef E. Salari, M. Jahazi, A. Khodabandeh, and H. Ghasemi-Nanes, Influence of Tool Geometry and Rotational Speed on Mechanical Properties and Defect Formation in Friction Stir Lap Welded 5456 Aluminum Alloy Sheets, Mater. Des., 2014, 58, p 381–389CrossRef
18.
Zurück zum Zitat S.D. Ji, Q.Y. Shi, L.G. Zhang, A.L. Zou, S.S. Gao, and L.V. Zan, Numerical Simulation of Material Flow Behavior of Friction Stir Welding Influenced by Rotational Tool Geometry, Comput. Mater. Sci., 2012, 63, p 218–226CrossRef S.D. Ji, Q.Y. Shi, L.G. Zhang, A.L. Zou, S.S. Gao, and L.V. Zan, Numerical Simulation of Material Flow Behavior of Friction Stir Welding Influenced by Rotational Tool Geometry, Comput. Mater. Sci., 2012, 63, p 218–226CrossRef
19.
Zurück zum Zitat I.Z. Radisavljevic, A.B. Zivkovic, V.K. Grabulov, and N.A. Radovic, Influence of Pin Geometry on Mechanical and Structural Properties of Butt Friction Stir Welded 2024-T351 Aluminum Alloy, Hem. Ind., 2015, 69(3), p 323–330CrossRef I.Z. Radisavljevic, A.B. Zivkovic, V.K. Grabulov, and N.A. Radovic, Influence of Pin Geometry on Mechanical and Structural Properties of Butt Friction Stir Welded 2024-T351 Aluminum Alloy, Hem. Ind., 2015, 69(3), p 323–330CrossRef
20.
Zurück zum Zitat Y.C. Lin and J.N. Chen, Influence of Process Parameters on Friction Stir Spot Welded Aluminum Joints by Various Threaded Tools, J. Mater. Process. Technol., 2015, 225, p 347–356CrossRef Y.C. Lin and J.N. Chen, Influence of Process Parameters on Friction Stir Spot Welded Aluminum Joints by Various Threaded Tools, J. Mater. Process. Technol., 2015, 225, p 347–356CrossRef
21.
Zurück zum Zitat M. Boz and A. Kurt, The Influence of Stirrer Geometry on Bonding and Mechanical Properties in Friction Stir Welding Process, Mater. Des., 2004, 25, p 343–347CrossRef M. Boz and A. Kurt, The Influence of Stirrer Geometry on Bonding and Mechanical Properties in Friction Stir Welding Process, Mater. Des., 2004, 25, p 343–347CrossRef
22.
Zurück zum Zitat A. Ikuta, Y.H. Yin, and T.H. North, Influence of Tool Thread on Mechanical Properties of Dissimilar Al Alloy Friction Stir Spot Welds, Sci. Technol. Weld. Join., 2012, 17(8), p 622–629CrossRef A. Ikuta, Y.H. Yin, and T.H. North, Influence of Tool Thread on Mechanical Properties of Dissimilar Al Alloy Friction Stir Spot Welds, Sci. Technol. Weld. Join., 2012, 17(8), p 622–629CrossRef
23.
Zurück zum Zitat M.L. Zhu and F.Z. Xuan, Effects of Temperature on Tensile and Impact Behavior of Dissimilar Welds of Rotor Steels, Mater. Des., 2010, 31, p 3346–3352CrossRef M.L. Zhu and F.Z. Xuan, Effects of Temperature on Tensile and Impact Behavior of Dissimilar Welds of Rotor Steels, Mater. Des., 2010, 31, p 3346–3352CrossRef
24.
Zurück zum Zitat M.L. Zhu and F.Z. Xuan, Effect of Microstructure on Strain Hardening and Strength Distributions along a Cr–Ni–Mo–V steel Welded Joint, Mater. Des., 2015, 65, p 707–715CrossRef M.L. Zhu and F.Z. Xuan, Effect of Microstructure on Strain Hardening and Strength Distributions along a Cr–Ni–Mo–V steel Welded Joint, Mater. Des., 2015, 65, p 707–715CrossRef
25.
Zurück zum Zitat Y. Yue, Z. Li, S. Ji, Y. Huang, and Z. Zhou, Effect of Reverse-Threaded Pin on Mechanical Properties of Friction Stir Lap Welded Alclad 2024 Aluminum Alloy, J. Mater. Sci. Technol., 2016, 32(7), p 671–675CrossRef Y. Yue, Z. Li, S. Ji, Y. Huang, and Z. Zhou, Effect of Reverse-Threaded Pin on Mechanical Properties of Friction Stir Lap Welded Alclad 2024 Aluminum Alloy, J. Mater. Sci. Technol., 2016, 32(7), p 671–675CrossRef
26.
Zurück zum Zitat Y.M. Yue, Z.L. Zhou, S.D. Ji, L.G. Zhang, and Z.W. Li, Improving Joint Features and Tensile Shear Properties of Friction Stir Lap Welded Joint by an Optimized Bottom-Half-Threaded Pin Tool, J. Adv. Manuf. Technol. Int., 2016, doi:10.1007/s00170-016-9591-3 Y.M. Yue, Z.L. Zhou, S.D. Ji, L.G. Zhang, and Z.W. Li, Improving Joint Features and Tensile Shear Properties of Friction Stir Lap Welded Joint by an Optimized Bottom-Half-Threaded Pin Tool, J. Adv. Manuf. Technol. Int., 2016, doi:10.​1007/​s00170-016-9591-3
Metadaten
Titel
Effect of Thread and Rotating Speed on Material Flow Behavior and Mechanical Properties of Friction Stir Lap Welding Joints
verfasst von
Shude Ji
Zhengwei Li
Zhenlu Zhou
Baosheng Wu
Publikationsdatum
21.09.2017
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 10/2017
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-017-2928-8

Weitere Artikel der Ausgabe 10/2017

Journal of Materials Engineering and Performance 10/2017 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.