Environmental suitability of ceramic raw materials: a geochemical approach to volatile emissions and leaching potentials

Growing environmental concern is promoting the necessity of additional ceramic tests. The use of unknown materials with potential contamination conditions requires further studies to demonstrate that the piece encapsulates the pollutant and that during its firing it does not produce the emission of harmful volatile elements. The objective of this work was to perform both tests in a ceramic paste made with slip-casting wastes and electro-plating residues. The leaching methods for determining the encapsulation of potential harmful elements were performed following the TCLP, EP-Tox norm. Having precise chemical analysis of both crude and fired brick, the problem of emissions losses during the firing can be solved by the gain/loss techniques used in geological studies. In particular, the Isocon method that permits a quick visualization of the lost elements is useful. Once the volatile elements were determined, their amount was calculated considering a constant element and the chemical concentrations normalized by the loss of ignition, or using the crude/fired brick ratio densities. The leaching tests indicate that the ceramic brick does not produce harmful leachates according to Argentinean specifications. The leachates of B and Ca are high. Ca does not seem to be a problem while the B content is beyond the permitted limits. During the firing, volatilized elements are Ag, Br, Cl, F, Hg, S, Se, and H₂O. The loss of Ag, Br, and Se are negligible. For F and Cl the potential emission rate is very low (100 mg/kg) while in the case of S, the 2,600 mg/kg rate is high. However, extrapolated emission rates at the chimney assuming an air-to-brick ratio of 2.5 N m³/kg, are approximately 1,040 mg/N m³ for S and 40 mg/N m³ for F and Cl, falling inside environmentally acceptable values. The geochemical procedures proved to be useful tools to assess the element mobilization during firing of ceramic wares and in the analyzed case, the results indicate that the paste is environmentally acceptable.