Expanding GREENSCOPE beyond the gate: a green chemistry and life cycle perspective

Industrial processes, particularly those within the chemical industry, contribute products and services to improve and increase society’s quality of life. However, the transformation of raw materials into their respective final goods involves the consumption of mass and energy and the possible generation of by-products and releases. To address these issues, the new approach for chemical processing is focused on sustainable production: minimize raw material consumption and energy loads, minimize/eliminate releases, and increase the economic feasibility of the process. To evaluate these advances, a sustainability assessment methodology, GREENSCOPE, has been developed into a tool to evaluate and assist in the synthesis and design of chemical processes. New process sustainability indicators have been proposed based on input/output process data, and the base-case ratio approach is implemented to predict process changes from known process performance data and design relationships. In addition, a discussion regarding the implications of using sustainability evaluations beyond the process boundaries, applying the principles of green chemistry in all steps of chemical process development, and a description of their benefits to the life cycle inventory and the subsequent life cycle assessment is included. Finally, a new methodology approach to integrate GREENSCOPE into a life cycle inventory to develop sustainable systems is introduced.