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Erschienen in: Progress in Additive Manufacturing 3/2017

17.06.2017 | Full Research Article

Factors effecting real-time optical monitoring of fused filament 3D printing

verfasst von: Siranee Nuchitprasitchai, Michael Roggemann, Joshua M. Pearce

Erschienen in: Progress in Additive Manufacturing | Ausgabe 3/2017

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Abstract

This study analyzes a low-cost reliable real-time optical monitoring platform for fused filament fabrication-based open source 3D printing. An algorithm for reconstructing 3D images from overlapping 2D intensity measurements with relaxed camera positioning requirements is compared with a single-camera solution for single-side 3D printing monitoring. The algorithms are tested for different 3D object geometries and filament colors. The results showed that both of the algorithms with a single- and double-camera system were effective at detecting a clogged nozzle, incomplete project, or loss of filament for a wide range of 3D object geometries and filament colors. The combined approach was the most effective and achieves 100% detection rate for failures. The combined method analyzed here has a better detection rate and a lower cost compared to previous methods. In addition, this method is generalizable to a wide range of 3D printer geometries, which enables further deployment of desktop 3D printing as wasted print time and filament are reduced, thereby improving the economic advantages of distributed manufacturing.

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Metadaten
Titel
Factors effecting real-time optical monitoring of fused filament 3D printing
verfasst von
Siranee Nuchitprasitchai
Michael Roggemann
Joshua M. Pearce
Publikationsdatum
17.06.2017
Verlag
Springer International Publishing
Erschienen in
Progress in Additive Manufacturing / Ausgabe 3/2017
Print ISSN: 2363-9512
Elektronische ISSN: 2363-9520
DOI
https://doi.org/10.1007/s40964-017-0027-x

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