Fire retardancy and CO/CO₂ emission of intumescent coatings on thin plywood panel with waterborne vinyl acetate-acrylic resin

Using intumescent coatings on wood-based materials is an effective method for fire safety. Previous studies have demonstrated that the formulation of components strongly influences the performance of coatings. This study investigated the effect of intumescent formulation of vinyl acetate-acrylic coating on flame retardancy of plywood. The fire retardancy of materials was assessed by both heat release and CO and CO₂ emissions. The CO and CO₂ emissions have not been used frequently to rank materials; the highly toxic CO and CO₂ may cause most fire fatalities. The fire retardancy of coatings on plywood was assessed by a cone calorimeter. Total heat release and time to peak heat release rate were the two primary parameters. The data show that low contents of binder resin (BR) and foam producing substance (FPS) decreased total heat release and lengthened time to peak heat release rate. Additionally, low BR and FPS content can form an ideal char layer. The ideal char layer significantly decreased the CO and CO₂ emission. The mechanism to achieve better fire performance was verified by thermogravimetrical analysis exhibiting lower weight loss. Moreover, evaluated by ³¹P NMR, the low BR and FPS content can extend the survival duration of phosphor-carbonaceous chars. The results provide information for designing vinyl acetate-acrylic emulsion coating.