Skip to main content
Fachgebiete
Automobil + Motoren Bauwesen + Immobilien Business IT + Informatik Elektrotechnik + Elektronik Energie + Nachhaltigkeit Finance + Banking Management + Führung Marketing + Vertrieb Maschinenbau + Werkstoffe Versicherung + Risiko
DE
EN
Bücher
Zeitschriften
Themenseiten
Organisationspsychologie Projektmanagement Marketing Smart Manufacturing
Weitere Formate
Podcasts Webinare Technik Webinare Wirtschaft Kongresse Veranstaltungskalender Awards
Jetzt Einzelzugang starten
Zugang für Unternehmen
Referenzkunden
SLX-Digitalkonferenz: Zukunftswerkstatt 2024

Mehr Umsatz mit Top-Kontakten

Am 7. Mai erfahren Sie, wie Vertriebsteams Leadgenerierung, Leadnurturing und Leadstrategien effizient steuern können.
Erweiterte Suche
Anmelden
nach oben
The International Journal of Advanced Manufacturing Technology
Erschienen in: The International Journal of Advanced Manufacturing Technology 7-8/2020

04.01.2020 | ORIGINAL ARTICLE

Force-based reliability estimation of remaining cutting tool life in titanium milling

verfasst von: Konstantinos Salonitis, Athanasios Kolios

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 7-8/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Reliability estimation and prediction of the remaining life of a cutting tool is paramount for ensuring economic and damage proof machining. Monitoring of the status of the cutting tool and especially flank wear disrupts the process and thus avoided. In the present study a novel reliability estimation approach to the cutting tools remaining life based on advanced approximation methods is proposed. An approximation model that is based on response surface and a surrogate model is used for the representation of flank wear as a function of process parameters and cutting forces. For the establishment of this model, the relationship of cutting forces with flank wear is investigated experimentally. The results show that the proposed method is an efficient method for assessing the reliability of the cutting tool based on a minimum number of experimental runs. Experimental verification for the case of titanium milling confirms the findings of the present study.
Vorheriger Artikel Investigation on the formation mechanism and controlling method of machined surface topography of ultra-precision flycutting machining
Nächster Artikel Research on vibration suppression by a multi-point flexible following support head in thin-walled parts mirror milling

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Jetzt informieren
Literatur
1.
Wei S, Savko M (2009) Titanium alloys: modelling of microstructure, properties and applications, 1st edn. Woodhead Publishing Limited, Cambridge, UK
2.
Ezugwu E (2005) Key improvements in the machining of difficult-to-cut aerospace superalloys. Int J Mach Tools Manuf 45(12):1353–1367
3.
Ezugwu E, Wang Z (1997) Titanium alloys and their machinability—a review. J Mater Process Technol 68(3):262–274CrossRef
4.
Klocke F, Eisenblaetter G (1997) Dry cutting. CIRP Ann Manuf Technol 46(2):519–526
5.
Grzesik W (2008) Advanced machining processes of metallic. Materials. 1st edition
6.
Tapoglou N, Lopez M, Cook I, Taylor C (2017) Investigation of the influence of CO2 cryogenic coolant application on tool wear. Procedia CIRP 63:745–749
7.
Bayer RG (2002) Wear analysis for engineers. Hnb Pub, New York
8.
Bermingham M, Palanisamy S, Dargusch M (2012) Understanding the tool wear mechanism during thermally assisted machining Ti-6Al-4V. Int J Mach Tools Manuf 62:62–87
9.
Zhang S, Li J, Deng J, Li Y (2009) Investigation on diffusion wear during high-speed machining Ti-6Al-4V alloy with straight tungsten carbide tools. Int J Adv Manuf Technol 44(1–2):17–25
10.
Xu X, Yu Y, Huang H (2003) Mechanisms of abrasive wear in the grinding of titanium (TC4) and nickel (K417) alloys. Wear 255(7):1421–1426
11.
Jawaid A, Che-Haron C, Abdullah A (1999) Tool wear characteristics in turning of titanium alloy Ti-6246. J Mater Process Technol 92:329–334
12.
Wang Z, Rahman M, Wong Y (2005) Tool wear characteristics of binderless CBN tools used in high-speed milling of titanium alloys. Wear 258(5):752–758
13.
Nouari M, Ginting A (2006) Wear characteristics and performance of multi-layer CVD-coated alloyed carbide tool in dry end milling of titanium alloy. Surf Coat Technol 200(18):5663–5676
14.
Astakhov VP, Davim JP (2008) Tools (geometry and material) and tool wear. In: Machining: fundamentals and recent advances. Springer, pp 29–57
15.
Salonitis K, Kolios A (2014) Reliability assessment of cutting tool life based on surrogate approximation methods. Int J Adv Manuf Technol 71:1197–1208
16.
Smith GT (2008) Cutting tool technology. Springer-Verlag, London
17.
Wiklund H (1998) Bayesian and regression approaches to on-line prediction of residual tool life. Qual Reliab Eng Int 14(5):303–309
18.
Sakharov GN, Ilinykh V, Konyukhov Yu V (1990) Improvement of fastening elements in an assembled cutting tool. Sov Eng Res 10(11):102–103
19.
Yu Pimenov D, Guzeev VI, Krolczyk G, Mia M, Wojciechowski S (2018) Modeling flatness deviation in face milling considering angular movement of the machine tool system components and tool flank wear. Precis Eng 54:327–337
20.
de Aguiar MM, Diniz AE, Pederiva R (2013) Correlating surface roughness, tool wear and tool vibration in the milling process of hardened steel using long slender tools. Int J Mach Tools Manuf 68:1–10
21.
Wojciechowski S (2011) Machined surface roughness including cutter displacements in milling of hardened steel. Metrology and Measurement Systems XVIII 3:429–440
22.
El Wardany TI, Elbestawi MA (1997) Prediction of tool failure rate in turning hardened steels. Int J Adv Manuf Technol 13(1):1–16
23.
Trent EM (1963) Cutting steel and iron with cemented carbide tools. Part I. An analysis of tool wear. J Iron Steel Inst 201:847–855
24.
Naerheim Y, Trent EM (1977) Diffusion wear of cemented carbide tools when cutting steel at high speeds. Metals Technology 4:548–556
25.
Ramalingam S, Wright PK (1981) Abrasive wear in machining: experiment with material of controlled microstructure. ASME Journal of Engineering Materials and Technology 103:151–156
26.
Sarhan A, Sayed R, Nassr A, El-Zahry R (2001) Interrelationships between cutting force variation and tool wear in end-milling. J Mater Process Technol 109(3):229–235
27.
Ibrahim G, Haron CC, Ghani J (2009) Progression and wear mechanism of CVD carbide tools in turning Ti-6Al-4V ELI. International Journal of Mechanical and Materials Engineering 4(1):35–41
28.
Jawaid A, Sharif S, Koksal S (2000) Evaluation of wear mechanisms of coated carbide tools when face milling titanium alloy. J Mater Process Technol 99(1):266–274
29.
Davim PJ, Baptista MA (2000) Relationship between cutting force and PCD cutting tool wear in machining silicon carbide reinforced aluminium. J Mater Process Technol 103(3):417–423
30.
Remadna M, Rigal JF (2006) Evolution during time of tool wear and cutting forces in the case of hard turning with CBN inserts. J Mater Process Technol 178(1):67–75
31.
Costes J, Guillet Y, Poulachon G, Dessoly M (2007) Tool-life and wear mechanisms of CBN tools in machining of Inconel 718. Int J Mach Tools Manuf 47(7):1081–1087
32.
Sun J, Wong Y, Rahman M, Wang Z, Neo K, Tan C, Onozuka H (2006) Effects of coolant supply methods and cutting conditions on tool life in end milling titanium alloy. Mach Sci Technol 10(3):355–370
33.
Caprino G, Nele L, Santo L (1996) Effect of tool wear on cutting forces in the orthogonal cutting of unidirectional glass fibre-reinforced plastics. Compos A: Appl Sci Manuf 27(5):409–415
34.
Li H, Zeng H, Chen X (2006) An experimental study of tool wear and cutting force variation in the end milling of Inconel 718 with coated carbide inserts. J Mater Process Technol 180(1):296–304
35.
Kuljanic E, Sortino M (2005) TWEM, a method based on cutting forces—monitoring tool wear in face milling. Int J Mach Tools Manuf 45(1):29–34
36.
Carlson TE, Strand F (1992) A statistical model for prediction of tool life as a basis for economical optimization of the cutting process. Annals of CIRP 41(1):79–82
37.
Salonitis K, Kolios A (2013) Reliability assessment of cutting tools life based on advanced approximation methods. Procedia CIRP 8:397–402
38.
International Standardization Organization (1993) Tool-life testing with single-point turning tools. ISO 3685:1993
39.
Wojciechowski S, Twardowski P (2012) Tool life and process dynamics in high speed ball end milling of hardened steel. Procedia CIRP 1:289–294
40.
Choi SK, Grandi RV (2007) Reliability-based structural design. Springer-Verlag, London
41.
Wager JG, Barash MM (1971) Study of the distribution of the life of HSS tools. Journal of Engineering for Industry, Transactions of the ASME 93:1044–1050
42.
Hitomi K, Nakamura N, Inoue S (1979) Reliability analysis of cutting tools. J Eng Ind Trans ASME 101:185–190
43.
Kwon WT, Park JS, Kang S (2005) Effect of group IV elements on the cutting characteristics of Ti(C,N) cermet tools and reliability analysis. J Mater Process Technol 166(1):9–14
44.
Zhou C, Wysk RA (1992) An integrated system for selecting optimum cutting speeds and tool replacement times. Int J Machine Tools Manuf 32(5):695–707
Metadaten
Titel
Force-based reliability estimation of remaining cutting tool life in titanium milling
verfasst von
Konstantinos Salonitis
Athanasios Kolios
Publikationsdatum
04.01.2020
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 7-8/2020
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-019-04883-9

Weitere Artikel der Ausgabe 7-8/2020

The International Journal of Advanced Manufacturing Technology 7-8/2020 Zur Ausgabe

ORIGINAL ARTICLE

Electrochemical discharge machining modeling through different soft computing approaches

ORIGINAL ARTICLE

Prediction of mesoscale deformation in milling micro thin wall based on cantilever boundary

ORIGINAL ARTICLE

Selection of optimal process parameters and assessment of its effect in micro-friction stir welding of AA6061-T6 sheets

ORIGINAL ARTICLE

Study on the hardness model of grinding for structural steel

ORIGINAL ARTICLE

On the effect of load on vibration amplitude in ultrasonic-assisted drilling

ORIGINAL ARTICLE

Foaming of A1050 aluminum precursor by generated frictional heat during friction stir processing of steel plate

Premium Partner

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen. 

    Zur Marktübersicht
    Bildnachweise