Fractographic Analysis of Weld Metal and HAZ Regions of API X-80 Steel Subjected to Simulation of the Reel-Lay Method

The reel-lay method is a process commonly used for rigid riser installation. During this process, riser materials are subjected to high strain levels and associated plastic damage which can affect their structural integrity. The aim of this work was to evaluate the fracture surfaces at weld metal and heat-affected zone regions of API X-80 steel three-point bend specimens, SE(B), subjected to reel-lay method simulations. The pre-existence of circumferential planar defects at 12 o’clock position was considered and the J-integral was used to simulate the reel-lay condition at the defects. Different strain levels considering conditions less and more severe than the real one were also studied. The results showed a great influence of J magnitude on fracture surface morphology. The increase of J magnitude led to a greater local surface damage on the specimens and stable crack growth during reel-lay simulation. High loading conditions should be avoided in the operation in order to prevent further structural damage of the materials.