Skip to main content
Erschienen in: Rock Mechanics and Rock Engineering 12/2020

28.08.2020 | Original Paper

Impact of Petrography and Hardness of Sandstone Minerals on the Wear of Mini Disk Cutters through Rolling Indentation Abrasion Test (RIAT)

verfasst von: A. Cheshomi, M. Moradizadeh, S. Fizollahi

Erschienen in: Rock Mechanics and Rock Engineering | Ausgabe 12/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Abrasivity is one of the most important properties in drilling and tunneling projects. This phenomenon, which increases costs and significantly reduces drilling efficiency, is quantified using various techniques. The Cerchar test (CAI) and the Rolling Indentation Abrasion Test (RIAT) are, respectively, one of the oldest and newest methods in this regard. In this new test, the weight loss (RIATa) and depth of penetration of the mini disc cutters into the sample (RIATi) are measured. In the present research, 18 sandstone samples were prepared and their petrography analysis were carried out as quartz percentage (Q%) and equivalent quartz content (EQC). Moreover, Cerchar abrasion index (CAI) for each sample was determined by the Cerchar test. Finally, the RIAT test was performed on the samples to determine their abrasion penetration rate (APR = RIATa/RIATi) and penetration time rate (PTR = RIATi/Time) as two new abrasion criteria. The results showed that there is an inverse significant relationship between APR and PTR. In addition, there was a significant and direct relationship between APR and Q%, APR and EQC, and APR and CAI. The quadratic and exponential models were identified as the most valid models. Overall, the relationship between PTR and Q%, PTR and EQC, and PTR and CAI is inverse, and exponential and inverse models are the most valid models. The results showed that Q%, EQC, and CAI can be considered for evaluating the disc cutters wear in the laboratory model. A comparison of the results of the present and previous study showed that the variations of APR–EQC, APR–CAI, PTR–EQC, and PTR–CAI were similar. The minor difference between the present and previous results is due to the mineralogical differences.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
Zurück zum Zitat Abu Bakar MA, Majeed Y, Rostami J (2016) Effects of rock water content on CERCHAR abrasivity index. Wear 368:132–145CrossRef Abu Bakar MA, Majeed Y, Rostami J (2016) Effects of rock water content on CERCHAR abrasivity index. Wear 368:132–145CrossRef
Zurück zum Zitat AFNOR NF P94-430-1 (2000) Détermination du povoir abrasive d’une roche – Partie 1: essai de rayure avec une pointe. (NF P 94-430 1). Paris AFNOR NF P94-430-1 (2000) Détermination du povoir abrasive d’une roche – Partie 1: essai de rayure avec une pointe. (NF P 94-430 1). Paris
Zurück zum Zitat Al-Ameen SI, Waller MD (1994) The influence of rock strength and abrasive mineral content on the Cerchar abrasive index. Eng Geol 36(3–4):293–301CrossRef Al-Ameen SI, Waller MD (1994) The influence of rock strength and abrasive mineral content on the Cerchar abrasive index. Eng Geol 36(3–4):293–301CrossRef
Zurück zum Zitat Alber M, Yarali O, Dahl F, Bruland A, Kasling H, Michalakopoulos TN, Cardu M, Hagan P, Aydin H, O¨zarslan A (2014) ISRM suggested method for determining the abrasivity of rock by the CERCHAR abrasivity test. Rock Mech Rock Eng 47:261–266CrossRef Alber M, Yarali O, Dahl F, Bruland A, Kasling H, Michalakopoulos TN, Cardu M, Hagan P, Aydin H, O¨zarslan A (2014) ISRM suggested method for determining the abrasivity of rock by the CERCHAR abrasivity test. Rock Mech Rock Eng 47:261–266CrossRef
Zurück zum Zitat Ali MAM, Abdellah WR, Aal AAE, Kim JG (2020) The influence of the physical and mechanical properties on the abrasion rate of rocks along Idfo-Marsa Alam Eastern Desert, Egypt. Geotech Geol Eng 38:1567–1577CrossRef Ali MAM, Abdellah WR, Aal AAE, Kim JG (2020) The influence of the physical and mechanical properties on the abrasion rate of rocks along Idfo-Marsa Alam Eastern Desert, Egypt. Geotech Geol Eng 38:1567–1577CrossRef
Zurück zum Zitat Aligholi S, Lashkaripour GR, Gafoori M, Tarigh Azali S (2017) Evaluating the relationships between NTNU/SINTEF drillability indices with index properties and petrographic data of hard igneous rocks. Rock Mech Rock Eng 50:2929–2953CrossRef Aligholi S, Lashkaripour GR, Gafoori M, Tarigh Azali S (2017) Evaluating the relationships between NTNU/SINTEF drillability indices with index properties and petrographic data of hard igneous rocks. Rock Mech Rock Eng 50:2929–2953CrossRef
Zurück zum Zitat ASTM (2010) Standard test method for laboratory determination of abrasiveness of rock using the CERCHAR method. Designation ASTM (2010) Standard test method for laboratory determination of abrasiveness of rock using the CERCHAR method. Designation
Zurück zum Zitat Aydın H (2019) Investigating the effects of various testing parameters on Cerchar abrasivity index and its repeatability. Wear 418:61–74CrossRef Aydın H (2019) Investigating the effects of various testing parameters on Cerchar abrasivity index and its repeatability. Wear 418:61–74CrossRef
Zurück zum Zitat Bharti S, Deb D, Das P (2017) Abrasivity investigation by physic-mechanical parameters and microscopic analysis of rock samples. In: Int Conf on Deep Excavation, Energy Resources and Production, 24–26 January 2017, IIT Kharagpur, India DEEP16 Bharti S, Deb D, Das P (2017) Abrasivity investigation by physic-mechanical parameters and microscopic analysis of rock samples. In: Int Conf on Deep Excavation, Energy Resources and Production, 24–26 January 2017, IIT Kharagpur, India DEEP16
Zurück zum Zitat Bieniawski ZT, Celada CB, Galera JM, Tardaguila IG (2009) Prediction of cutter wear using RME. ITA-AITES World Tunnel Congress, Budapest Bieniawski ZT, Celada CB, Galera JM, Tardaguila IG (2009) Prediction of cutter wear using RME. ITA-AITES World Tunnel Congress, Budapest
Zurück zum Zitat Bruland A (1998) Hard rock tunnel boring. NTNU, Trondheim Bruland A (1998) Hard rock tunnel boring. NTNU, Trondheim
Zurück zum Zitat Capik M, Yilmaz AO (2017) Correlation between Cerchar abrasivity index, rock properties, and drill bit lifetime. Arab J Geosci 10(1):1–12CrossRef Capik M, Yilmaz AO (2017) Correlation between Cerchar abrasivity index, rock properties, and drill bit lifetime. Arab J Geosci 10(1):1–12CrossRef
Zurück zum Zitat Deliormanlı AH (2012) Cerchar abrasivity index (CAI) and its relation to strength and abrasion test methods for marble stones. Constr Build Mater 30:16–21CrossRef Deliormanlı AH (2012) Cerchar abrasivity index (CAI) and its relation to strength and abrasion test methods for marble stones. Constr Build Mater 30:16–21CrossRef
Zurück zum Zitat Er S, Tuğrul A (2016) Correlation of physico-mechanical properties of granitic rocks with Cerchar abrasivity index in Turkey. Measurement 91:114–123CrossRef Er S, Tuğrul A (2016) Correlation of physico-mechanical properties of granitic rocks with Cerchar abrasivity index in Turkey. Measurement 91:114–123CrossRef
Zurück zum Zitat Ewendt G (1989) Erfassung der gesteinsabrasivität und prognose des Werkzeugverschleißes beim maschinellen tunnelvortrieb mit Diskenmeißeln. Bochumer geol, u geot. Arbeiten 33, Bochum Ewendt G (1989) Erfassung der gesteinsabrasivität und prognose des Werkzeugverschleißes beim maschinellen tunnelvortrieb mit Diskenmeißeln. Bochumer geol, u geot. Arbeiten 33, Bochum
Zurück zum Zitat Folk RL (1974) Petrology of sedimentary rocks: Austin. Texas, Hemphill, 182 Folk RL (1974) Petrology of sedimentary rocks: Austin. Texas, Hemphill, 182
Zurück zum Zitat Golovanevskiy VA, Bearman RA (2008) Gouging abrasion test for rock abrasiveness testing. Int J Miner Process 85:111–120CrossRef Golovanevskiy VA, Bearman RA (2008) Gouging abrasion test for rock abrasiveness testing. Int J Miner Process 85:111–120CrossRef
Zurück zum Zitat Hashemnejad H, Ghafoori MT, Azali S (2016) Utilizing water, mineralogy and sedimentary properties to predict LCPC abrasivity coefficient. Bull Eng Geol Environ 75:841–851CrossRef Hashemnejad H, Ghafoori MT, Azali S (2016) Utilizing water, mineralogy and sedimentary properties to predict LCPC abrasivity coefficient. Bull Eng Geol Environ 75:841–851CrossRef
Zurück zum Zitat Hassanpour J, Rostami J, Tarigh Azali S, Zhao J (2014) Introduction of an empirical TBM cutter wear prediction model for pyroclastic and mafic igneous rocks; a case history of Karaj water conveyance tunnel, Iran. Tunn Undergr Space Technol 43:222–231CrossRef Hassanpour J, Rostami J, Tarigh Azali S, Zhao J (2014) Introduction of an empirical TBM cutter wear prediction model for pyroclastic and mafic igneous rocks; a case history of Karaj water conveyance tunnel, Iran. Tunn Undergr Space Technol 43:222–231CrossRef
Zurück zum Zitat He J, Li S, Li X, Wang X, Guo J (2016) Study on the correlations between abrasiveness and mechanical properties of rocks combining with the microstructure characteristic. Rock Mech Rock Eng 49(7):2945–2951CrossRef He J, Li S, Li X, Wang X, Guo J (2016) Study on the correlations between abrasiveness and mechanical properties of rocks combining with the microstructure characteristic. Rock Mech Rock Eng 49(7):2945–2951CrossRef
Zurück zum Zitat Hoormazdi G, Küpferle J, Röttger A, Theisen W, Hackl K (2019) A concept for the estimation of soil-tool abrasive wear using ASTM-G65 test data. Int J Civ Eng 17:103–111CrossRef Hoormazdi G, Küpferle J, Röttger A, Theisen W, Hackl K (2019) A concept for the estimation of soil-tool abrasive wear using ASTM-G65 test data. Int J Civ Eng 17:103–111CrossRef
Zurück zum Zitat ISRM International Society for Rock Mechanics (1972) Suggested methods for determining water content, porosity, density, absorption and related properties and swelling and slake-durability index properties. Int J Rock Mech Min Sci Geomech Abst 1–12 ISRM International Society for Rock Mechanics (1972) Suggested methods for determining water content, porosity, density, absorption and related properties and swelling and slake-durability index properties. Int J Rock Mech Min Sci Geomech Abst 1–12
Zurück zum Zitat Karaca Z, Gunes Yilmaz N, Gotan RM (2012) Considerations on the european standard EN 14157 test methods: abrasion resistance of natural stones usedfor flooring in buildings. Rock Mech Rock Eng 45:103–111CrossRef Karaca Z, Gunes Yilmaz N, Gotan RM (2012) Considerations on the european standard EN 14157 test methods: abrasion resistance of natural stones usedfor flooring in buildings. Rock Mech Rock Eng 45:103–111CrossRef
Zurück zum Zitat Ko TY, Kim TK, Son Y, Jeon S (2016) Effect of geomechanical properties on Cerchar abrasivity index (CAI) and its application to TBM tunnelling. Tunn Undergr Space Technol 57:99–111CrossRef Ko TY, Kim TK, Son Y, Jeon S (2016) Effect of geomechanical properties on Cerchar abrasivity index (CAI) and its application to TBM tunnelling. Tunn Undergr Space Technol 57:99–111CrossRef
Zurück zum Zitat Kohler M, Maidl U, Martak L (2011) Abrasiveness and tool wear in shield tunneling in soil. Geomech Tunn 10:36–53CrossRef Kohler M, Maidl U, Martak L (2011) Abrasiveness and tool wear in shield tunneling in soil. Geomech Tunn 10:36–53CrossRef
Zurück zum Zitat Labas M, Krepelka F, Ivavicova L (2012) Assessment of abrasiveness for research of rock cutting. Acta Montan Slovaca 17:65–73 Labas M, Krepelka F, Ivavicova L (2012) Assessment of abrasiveness for research of rock cutting. Acta Montan Slovaca 17:65–73
Zurück zum Zitat Larrea M, Martig S, Castro S, Aliani P, Bjerg EA (2010) Rock. AR–A point counting application for petrographic thin sections. In: 26th Spring conference on computer graphics, Budmerice, Slovakia, pp 13–15 Larrea M, Martig S, Castro S, Aliani P, Bjerg EA (2010) Rock. AR–A point counting application for petrographic thin sections. In: 26th Spring conference on computer graphics, Budmerice, Slovakia, pp 13–15
Zurück zum Zitat Lassnig K, Latal C, Klima K (2008) Impact of grain size on the Cerchar abrasiveness test. Geomech Tunn 1(1):71–76CrossRef Lassnig K, Latal C, Klima K (2008) Impact of grain size on the Cerchar abrasiveness test. Geomech Tunn 1(1):71–76CrossRef
Zurück zum Zitat Lislerud A (1997) Principles of mechanical excavation. Possiva report 97-12, Helsinki, Finalnd. ISBN 951-652-037-5 Lislerud A (1997) Principles of mechanical excavation. Possiva report 97-12, Helsinki, Finalnd. ISBN 951-652-037-5
Zurück zum Zitat Macias FJ, Dahl F, Bruland A (2016) New rock abrasivity test method for tool life assessments on hard rock tunnel boring: the rolling indentation abrasion test (RIAT). Rock Mech Rock Eng 49:1679–1693CrossRef Macias FJ, Dahl F, Bruland A (2016) New rock abrasivity test method for tool life assessments on hard rock tunnel boring: the rolling indentation abrasion test (RIAT). Rock Mech Rock Eng 49:1679–1693CrossRef
Zurück zum Zitat Macias FJ, Dahl F, Bruland A (2017) Applicability of the new rock abrasivity test method (RIAT) to cutter life assessments in hard rock tunnel boring. In: International Tunn Undergr Space Asso (ITA). World Tunnel Congress, pp 1–10 Macias FJ, Dahl F, Bruland A (2017) Applicability of the new rock abrasivity test method (RIAT) to cutter life assessments in hard rock tunnel boring. In: International Tunn Undergr Space Asso (ITA). World Tunnel Congress, pp 1–10
Zurück zum Zitat Majeed Y, Abu Bakar MA (2016) Statistical evaluation of CERCHAR abrasivity index (CAI) measurement methods and dependence on petrographic and mechanical properties of selected rocks of Pakistan. Bull Eng Geo Environ 75(3):1341–1360CrossRef Majeed Y, Abu Bakar MA (2016) Statistical evaluation of CERCHAR abrasivity index (CAI) measurement methods and dependence on petrographic and mechanical properties of selected rocks of Pakistan. Bull Eng Geo Environ 75(3):1341–1360CrossRef
Zurück zum Zitat Moradizadeh M, Cheshomi A, Ghafoori M, TarighAzali S (2016) Correlation of equivalent quartz content, slak durability index and Is50 with Cerchar abrasiveness index for different types of rock. Int J Rock Mech Min Sci 86:42–47CrossRef Moradizadeh M, Cheshomi A, Ghafoori M, TarighAzali S (2016) Correlation of equivalent quartz content, slak durability index and Is50 with Cerchar abrasiveness index for different types of rock. Int J Rock Mech Min Sci 86:42–47CrossRef
Zurück zum Zitat Mostafaei M, Rezaei Far AH, Rastegarnia A (2019) Assessment of the impact of case parameters affecting abrasion and brittleness factors in alluviums of line 2 of the Tabriz subway, Iran. Bull Eng Geo Environ 78:3851–3861CrossRef Mostafaei M, Rezaei Far AH, Rastegarnia A (2019) Assessment of the impact of case parameters affecting abrasion and brittleness factors in alluviums of line 2 of the Tabriz subway, Iran. Bull Eng Geo Environ 78:3851–3861CrossRef
Zurück zum Zitat O'Connora E, Friedmanb M, Dahlc F, Jakobsend PD, Oosterhoutc DV, Longe M (2020) Assessing the abrasivity characteristics of the central Dublin fluvio-glacial gravels – A laboratory study. Tunn Undergr Space Technol 96:103209CrossRef O'Connora E, Friedmanb M, Dahlc F, Jakobsend PD, Oosterhoutc DV, Longe M (2020) Assessing the abrasivity characteristics of the central Dublin fluvio-glacial gravels – A laboratory study. Tunn Undergr Space Technol 96:103209CrossRef
Zurück zum Zitat Piazzetta GR, Lagoeiro LE, Figueira IFR, Rabelo MAG, Pintaude G (2018) Identification of abrasion regimes based on mechanisms of wear on the steel stylus used in the Cerchar abrasiveness test. Wear 410:181–189CrossRef Piazzetta GR, Lagoeiro LE, Figueira IFR, Rabelo MAG, Pintaude G (2018) Identification of abrasion regimes based on mechanisms of wear on the steel stylus used in the Cerchar abrasiveness test. Wear 410:181–189CrossRef
Zurück zum Zitat Piria M, Hashemolhosseinib H, Mikaeilc R, Ataeid M, Baghbanan A (2020) Investigation of wear resistance of drill bits with WC, Diamond-DLC, and TiAlSi coatings with respect to mechanical properties of rock. Int J Refract Metals Hard Mater 87:105113CrossRef Piria M, Hashemolhosseinib H, Mikaeilc R, Ataeid M, Baghbanan A (2020) Investigation of wear resistance of drill bits with WC, Diamond-DLC, and TiAlSi coatings with respect to mechanical properties of rock. Int J Refract Metals Hard Mater 87:105113CrossRef
Zurück zum Zitat Plinninger RJ, Ralf J (2004) Wear prediction in hardrock excavation using the CERCHAR abrasiveness index (CAI). In: EUROCK 2004 and 53rd Geomechanics Colloquium. Schubert (ed.), VGE, pp 1–6 Plinninger RJ, Ralf J (2004) Wear prediction in hardrock excavation using the CERCHAR abrasiveness index (CAI). In: EUROCK 2004 and 53rd Geomechanics Colloquium. Schubert (ed.), VGE, pp 1–6
Zurück zum Zitat Plinninger R, Kasling H, Thuro K, Spaum G (2003) Testing conditions and geomechanical properties influencing the Cerchar abrasiveness index (CAI) value. Int J Rock Mech Min 40:259–263CrossRef Plinninger R, Kasling H, Thuro K, Spaum G (2003) Testing conditions and geomechanical properties influencing the Cerchar abrasiveness index (CAI) value. Int J Rock Mech Min 40:259–263CrossRef
Zurück zum Zitat Rostami J (1997) Development of a force estimation model for rock fragmentation with disc cutters through theoretical modeling and physical measurement of crushed zone pressure. Ph.D, thesis, Colorado School of Mines, Golden. Colorado, USA 249 Rostami J (1997) Development of a force estimation model for rock fragmentation with disc cutters through theoretical modeling and physical measurement of crushed zone pressure. Ph.D, thesis, Colorado School of Mines, Golden. Colorado, USA 249
Zurück zum Zitat Thuro K (1997) Prediction of drillability in hard rock tunnelling by drilling and blasting. World Tunn Congr 97:103–108 Thuro K (1997) Prediction of drillability in hard rock tunnelling by drilling and blasting. World Tunn Congr 97:103–108
Zurück zum Zitat Torrijo FJ, Garzón-Roca J, Cobos G (2019) Estimation of Cerchar abrasivity index of andesitic rocks in Ecuador from chemical compounds and petrographical properties using regression analyses. Bull Eng Geol Environ 78(4):2331–2344CrossRef Torrijo FJ, Garzón-Roca J, Cobos G (2019) Estimation of Cerchar abrasivity index of andesitic rocks in Ecuador from chemical compounds and petrographical properties using regression analyses. Bull Eng Geol Environ 78(4):2331–2344CrossRef
Zurück zum Zitat Ündül Ö, Er S (2017) Investigating the effects of micro-texture and geo-mechanical properties on the abrasiveness of volcanic rocks. Eng Geol 229:85–94CrossRef Ündül Ö, Er S (2017) Investigating the effects of micro-texture and geo-mechanical properties on the abrasiveness of volcanic rocks. Eng Geol 229:85–94CrossRef
Zurück zum Zitat Yaralı O, Duru H (2016) Investigation into effect of scratch length and surface condition on Cerchar abrasivity index. Tunn Undergr Space Technol 60:111–120CrossRef Yaralı O, Duru H (2016) Investigation into effect of scratch length and surface condition on Cerchar abrasivity index. Tunn Undergr Space Technol 60:111–120CrossRef
Zurück zum Zitat Yaralı O, Yaşar E, Bacak G, Ranjith PG (2008) A study of rock abrasivity and tool wear in coal measures rocks. Int J Coal Geol 74(1):53–66CrossRef Yaralı O, Yaşar E, Bacak G, Ranjith PG (2008) A study of rock abrasivity and tool wear in coal measures rocks. Int J Coal Geol 74(1):53–66CrossRef
Zurück zum Zitat Yavuz H, Ugur I, Demirdag S (2008) Abrasion resistance of carbonate rocks used in dimension stone industry and correlations between abrasion and rock properties. Int J Rock Mech Min Sci 45:260–267CrossRef Yavuz H, Ugur I, Demirdag S (2008) Abrasion resistance of carbonate rocks used in dimension stone industry and correlations between abrasion and rock properties. Int J Rock Mech Min Sci 45:260–267CrossRef
Metadaten
Titel
Impact of Petrography and Hardness of Sandstone Minerals on the Wear of Mini Disk Cutters through Rolling Indentation Abrasion Test (RIAT)
verfasst von
A. Cheshomi
M. Moradizadeh
S. Fizollahi
Publikationsdatum
28.08.2020
Verlag
Springer Vienna
Erschienen in
Rock Mechanics and Rock Engineering / Ausgabe 12/2020
Print ISSN: 0723-2632
Elektronische ISSN: 1434-453X
DOI
https://doi.org/10.1007/s00603-020-02229-6

Weitere Artikel der Ausgabe 12/2020

Rock Mechanics and Rock Engineering 12/2020 Zur Ausgabe