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Archive of Applied Mechanics
Erschienen in: Archive of Applied Mechanics 2/2017

13.10.2016 | Original

Impact of process parameters on subsurface crack growth in brittle materials grinding

verfasst von: Jianbin Chen, Qihong Fang, Jianke Du, Chao Xie, Feng Liu

Erschienen in: Archive of Applied Mechanics | Ausgabe 2/2017

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Abstract

The main failure mechanism of brittle materials occurs through the initiation and propagation of cracks. Researches involved with various loading modes and material defects have been widely investigated to control the stability of subsurface crack. However, no detailed fracture mechanics analysis has been published to understand the direct effect of process parameters on crack growth. In this paper, taking the plastic deformation below the tool and the intrinsic line defect located at the plastic zone boundary into account, a mechanical and numerical study of the fracture mechanics is proposed from the perspective of process parameters in grinding of brittle materials. The stress intensity factors are computed in detail to analyze the various impacts of process parameters and tool geometry on the subsurface crack propagation. Results indicate that the main fracture mode for median crack induced in brittle material grinding is opening rather than shear. Although the residual stress caused by plastic zone plays an important role in fracture behavior, the effect of dislocations cannot be ignored as well. In addition, the starting point of opening fracture is also affected by grinding parameters and tool geometry. A small grinding speed, a sharp large tool, a large table speed and grinding depth will lead to strong anti-shielding effect on mode I crack propagation and strong shielding effect on mode II crack propagation. The results can be used to provide guidance for the development of controlled spalling technology which enables the reuse of cracking substrate.
Vorheriger Artikel Vibration analysis of a circular cylinder closed with a hemi-spheroidal cap having a hole
Nächster Artikel Modelling of multi-layered band plates with trapezoidal corrugated cores: stability analysis

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Metadaten
Titel
Impact of process parameters on subsurface crack growth in brittle materials grinding
verfasst von
Jianbin Chen
Qihong Fang
Jianke Du
Chao Xie
Feng Liu
Publikationsdatum
13.10.2016
Verlag
Springer Berlin Heidelberg
Erschienen in
Archive of Applied Mechanics / Ausgabe 2/2017
Print ISSN: 0939-1533
Elektronische ISSN: 1432-0681
DOI
https://doi.org/10.1007/s00419-016-1187-8

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