Skip to main content
Erschienen in: Metallurgist 1-2/2019

22.05.2019

Investigation of the Influence of the Method of Application of Lubricating Coatings on the Process of Compaction of Porous Sintered Blanks in Dynamic Hot Pressing

verfasst von: V. T. Batienkov, R. V. Batienkov

Erschienen in: Metallurgist | Ausgabe 1-2/2019

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

We reveal the differences between the structures of a graphite coating obtained by the traditional technology of lubrication of sintered blanks with a solution of colloidal graphite and a coating produced by applying the proposed vibration treatment. It is shown that, as a result of treatment of this kind, particles of the coating change their globular shape into flat or flaky. The area of contact of particles of the coating with the surface of the blank increases, and the coating is activated. The chaotic arrangement of particles is replaced by their preferential orientation in the direction of plastic deformation caused by the formation of the coating and the boundaries between the particles composing the coating partially disappear. Moreover, the integrity of continuity and the uniformity of its structure become more pronounced. We detected both the amplification of the influence of graphite coating obtained by the vibration treatment of sintered blanks as compared with their immersion in a graphite emulsion and decrease in the total and surface porosities for the identical energy losses. It is shown that the vibration treatment of blanks for 10–20 min leading to the formation of graphite coatings enables one to increase the mean density of the products from 94–97% to a practically porousless state. The optimal time of vibration treatment of blanks with deposition of graphite is 20–40 min.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat E. N. Kablov, “Strategic directions in the development of materials and technologies of their processing for a period until 2030,” Aviats. Mater. Tekhnol., No. S, 7–17 (2012). E. N. Kablov, “Strategic directions in the development of materials and technologies of their processing for a period until 2030,” Aviats. Mater. Tekhnol., No. S, 7–17 (2012).
2.
Zurück zum Zitat “Powder metallurgy at the beginning of the twelfth five-year period,” Poroshk. Met., No. 2, 1–6 (1986). “Powder metallurgy at the beginning of the twelfth five-year period,” Poroshk. Met., No. 2, 1–6 (1986).
3.
Zurück zum Zitat M. I. Alymov, “Consolidated powder nanomaterials (a survey),” Aviats. Mater. Tekhnol., No. S4, 34–39 (2014). M. I. Alymov, “Consolidated powder nanomaterials (a survey),” Aviats. Mater. Tekhnol., No. S4, 34–39 (2014).
4.
Zurück zum Zitat N. V. Lopatin, M. V. Bubnov, A. M. Rogalev, et al., “Isothermal forging of the blanks of disk of EP741-NP alloy obtained by the methods of powder metallurgy,” Aviats. Mater. Tekhnol., No. S5, 31–37 (2014). N. V. Lopatin, M. V. Bubnov, A. M. Rogalev, et al., “Isothermal forging of the blanks of disk of EP741-NP alloy obtained by the methods of powder metallurgy,” Aviats. Mater. Tekhnol., No. S5, 31–37 (2014).
5.
Zurück zum Zitat E. N. Kablov, A. G. Evgenov, O. G. Ospennikova, et al., “Metal-powder compositions of EP648 refractory alloy produced at the FGUP “VIAM” GNTs RF by the technologies of selective laser fusion laser gas-powder surfacing, and high-precision casting of polymers, filled with metal powders,” Izv. Vyssh. Uchebn. Zaved., Mashinostr., No. 9 (678), 62–80 (2016). E. N. Kablov, A. G. Evgenov, O. G. Ospennikova, et al., “Metal-powder compositions of EP648 refractory alloy produced at the FGUP “VIAM” GNTs RF by the technologies of selective laser fusion laser gas-powder surfacing, and high-precision casting of polymers, filled with metal powders,” Izv. Vyssh. Uchebn. Zaved., Mashinostr., No. 9 (678), 62–80 (2016).
6.
Zurück zum Zitat E. N. Kablov, A. G. Evgenov, V. S. Ryl’nirov, and A. N. Afanas’ev-Khodykin, “Investigation of finely dispersed powders of solders for diffusion vacuum soldering obtained by the method of melt atomization,” Vest. Bauman MGTU, Mashinostroenie, No. SP2, 79–87 (2011). E. N. Kablov, A. G. Evgenov, V. S. Ryl’nirov, and A. N. Afanas’ev-Khodykin, “Investigation of finely dispersed powders of solders for diffusion vacuum soldering obtained by the method of melt atomization,” Vest. Bauman MGTU, Mashinostroenie, No. SP2, 79–87 (2011).
7.
Zurück zum Zitat S. V. Nerush, A. S. Ermolaev, A. M. Rogalev, and S. A. Vasilenko, “Investigation of the technology of reconstruction of the end face of a pen of the blade of first stage of a high-pressure turbine made of ZhS32-VI alloy by the method of laser gas-powder surfacing with application of the metal powder of ZhS32-VI alloy produced by the method of atomization,” Trudy VIAM: Elektron Nauch.- Tekh. Zh., No. 8, 24–34 (2016). S. V. Nerush, A. S. Ermolaev, A. M. Rogalev, and S. A. Vasilenko, “Investigation of the technology of reconstruction of the end face of a pen of the blade of first stage of a high-pressure turbine made of ZhS32-VI alloy by the method of laser gas-powder surfacing with application of the metal powder of ZhS32-VI alloy produced by the method of atomization,” Trudy VIAM: Elektron Nauch.- Tekh. Zh., No. 8, 24–34 (2016).
8.
Zurück zum Zitat A. A. Buyakina, M. N. Letnikov, and I. Yu. Efimochkin, “Influence of the parameters of mechanical alloying on the morphology of particles of VZh175 + TiCN metal-ceramic powder composition,” Trudy VIAM: Elektron Nauch.-Tekh. Zh., No. 9, 27–34 (2017). A. A. Buyakina, M. N. Letnikov, and I. Yu. Efimochkin, “Influence of the parameters of mechanical alloying on the morphology of particles of VZh175 + TiCN metal-ceramic powder composition,” Trudy VIAM: Elektron Nauch.-Tekh. Zh., No. 9, 27–34 (2017).
9.
Zurück zum Zitat Yu. G. Dorofeev, O. G. Klimenko, V. N. Mishchenko, et al., “Experience of application of dynamic hot pressing at the ‘Rostsel’mash’ Plant,” Poroshk. Met., No. 1, 92–97 (1981). Yu. G. Dorofeev, O. G. Klimenko, V. N. Mishchenko, et al., “Experience of application of dynamic hot pressing at the ‘Rostsel’mash’ Plant,” Poroshk. Met., No. 1, 92–97 (1981).
10.
Zurück zum Zitat Yu. G. Dorofeev, B. G. Gasanov, V. Yu. Dorofeev, et al., Industrial Technology of Hot Pressing of Powder Products [in Russian], Metallurgiya, Moscow (1990). Yu. G. Dorofeev, B. G. Gasanov, V. Yu. Dorofeev, et al., Industrial Technology of Hot Pressing of Powder Products [in Russian], Metallurgiya, Moscow (1990).
11.
Zurück zum Zitat A. E. Tserna, O. G. Klimenko, and G. A. Dusev, “Practice of application of hot pressing of porous moldings at the ‘Rostsel’mash’ Plant,” in: Production and Application of Iron and Steel Powders [in Russian], Metallurgiya, Moscow (1988). A. E. Tserna, O. G. Klimenko, and G. A. Dusev, “Practice of application of hot pressing of porous moldings at the ‘Rostsel’mash’ Plant,” in: Production and Application of Iron and Steel Powders [in Russian], Metallurgiya, Moscow (1988).
12.
Zurück zum Zitat Yu. G. Dorofeev, “Structure and properties of powder materials formed by hot forging with elements of extrusion,” Poroshk. Metallurg., No. 7, 23–27 (1985). Yu. G. Dorofeev, “Structure and properties of powder materials formed by hot forging with elements of extrusion,” Poroshk. Metallurg., No. 7, 23–27 (1985).
13.
Zurück zum Zitat A. P. Babichev, Vibration Treatment of Articles [in Russian], Mashinostroenie, Moscow (1974). A. P. Babichev, Vibration Treatment of Articles [in Russian], Mashinostroenie, Moscow (1974).
14.
Zurück zum Zitat A. P. Babichev, V. V. Trunin, Yu. M. Samodumskii, and V. P. Ustinov, Vibration Machines for the Processing of Products [in Russian], Mashinostroenie, Moscow (1984). A. P. Babichev, V. V. Trunin, Yu. M. Samodumskii, and V. P. Ustinov, Vibration Machines for the Processing of Products [in Russian], Mashinostroenie, Moscow (1984).
15.
Zurück zum Zitat V. T. Batienkov, S. D. Kononeko, I. A. Kosobokov, and T. A. Dreev, “Specific features of the formation of technological coatings by the vibration treatment of powder sintered materials based on iron,” in: Abstr. of the Regional Conf. of Young Scientists and Experts of the Research Organizations and Enterprises “Contemporary Materials in Machine Building” [in Russian], Perm’ (1990), p. 34. V. T. Batienkov, S. D. Kononeko, I. A. Kosobokov, and T. A. Dreev, “Specific features of the formation of technological coatings by the vibration treatment of powder sintered materials based on iron,” in: Abstr. of the Regional Conf. of Young Scientists and Experts of the Research Organizations and Enterprises “Contemporary Materials in Machine Building” [in Russian], Perm’ (1990), p. 34.
16.
Zurück zum Zitat V. T. Batienkov, “Influence of the vibration mechanical treatment of sintered blanks on the structure of the surface layers of materials after hot forging,” Izv. Vyssh. Uchebn. Zaved., Sev.-Kavk. Reg., Tekh. Nauki, No. 4, 55–58 (2001). V. T. Batienkov, “Influence of the vibration mechanical treatment of sintered blanks on the structure of the surface layers of materials after hot forging,” Izv. Vyssh. Uchebn. Zaved., Sev.-Kavk. Reg., Tekh. Nauki, No. 4, 55–58 (2001).
17.
Zurück zum Zitat V. T. Batienkov, “Vibration mechanical treatment of porous materials,” Izv. Vyssh. Uchebn. Zaved., Sev.-Kavk. Reg., Tekh. Nauki, No. 4, 51–55 (2001). V. T. Batienkov, “Vibration mechanical treatment of porous materials,” Izv. Vyssh. Uchebn. Zaved., Sev.-Kavk. Reg., Tekh. Nauki, No. 4, 51–55 (2001).
18.
Zurück zum Zitat V. T. Batienkov and R. V. Batienkov, “Stress-strain state of the surface layer of powder materials after vibration mechanical treatment,” in: Mater. of the 53th Sci-Eng. Conf. of the YuRGTU (NPI) “Urgent Problems of Building” [in Russian], YuRGTU, Novocherkassk (2004), pp. 27–28. V. T. Batienkov and R. V. Batienkov, “Stress-strain state of the surface layer of powder materials after vibration mechanical treatment,” in: Mater. of the 53th Sci-Eng. Conf. of the YuRGTU (NPI) “Urgent Problems of Building” [in Russian], YuRGTU, Novocherkassk (2004), pp. 27–28.
19.
Zurück zum Zitat Yu. G. Dorofeev, V. N. Mishchenko, I. A. Kosobokov, and T. A. Dreev, “Force parameters of the production of bushing-type powder products by dynamic hot pressing,” KShP, No. 8, 20–21 (1982). Yu. G. Dorofeev, V. N. Mishchenko, I. A. Kosobokov, and T. A. Dreev, “Force parameters of the production of bushing-type powder products by dynamic hot pressing,” KShP, No. 8, 20–21 (1982).
20.
Zurück zum Zitat Yu. G. Dorofeev, V. T. Batienkov, V. A. Kolesnikov, et al., “Vibration treatment of sintered blanks as a way of improving the quality of powder materials after hot forging,” in: Collection of Scientific Works of the NGTU “Theory and Technology of Manufacturing of Powder Materials and Products” [in Russian], Novocherkassk (1993), pp. 34–39. Yu. G. Dorofeev, V. T. Batienkov, V. A. Kolesnikov, et al., “Vibration treatment of sintered blanks as a way of improving the quality of powder materials after hot forging,” in: Collection of Scientific Works of the NGTU “Theory and Technology of Manufacturing of Powder Materials and Products” [in Russian], Novocherkassk (1993), pp. 34–39.
21.
Zurück zum Zitat V. T. Batienkov and R. V. Batienkov, “Investigation of the possibility of improvement of the quality of surface layers of alloys after hot forging,” in: Proc. of the 53th Sci.-Eng. Conf. of YuRGTU (NPI) “Urgent Problems of Building” [in Russian], YuRGTU, Novocherkassk (2004), pp. 26–27. V. T. Batienkov and R. V. Batienkov, “Investigation of the possibility of improvement of the quality of surface layers of alloys after hot forging,” in: Proc. of the 53th Sci.-Eng. Conf. of YuRGTU (NPI) “Urgent Problems of Building” [in Russian], YuRGTU, Novocherkassk (2004), pp. 26–27.
22.
Zurück zum Zitat S. N. Sergienko, V. T. Batienkov, and V. I. Lozovoi, “Vibration mechanical treatment of porous sintered blanks and the structure of alloys after hot forging,” Collection of Scientific Works “Car-Care Centers, Machines and Aggregates, Mechanics” [in Russian], Issue 1, Part 1, DGAS, Shakhty (1996), pp. 33–36. S. N. Sergienko, V. T. Batienkov, and V. I. Lozovoi, “Vibration mechanical treatment of porous sintered blanks and the structure of alloys after hot forging,” Collection of Scientific Works “Car-Care Centers, Machines and Aggregates, Mechanics” [in Russian], Issue 1, Part 1, DGAS, Shakhty (1996), pp. 33–36.
Metadaten
Titel
Investigation of the Influence of the Method of Application of Lubricating Coatings on the Process of Compaction of Porous Sintered Blanks in Dynamic Hot Pressing
verfasst von
V. T. Batienkov
R. V. Batienkov
Publikationsdatum
22.05.2019
Verlag
Springer US
Erschienen in
Metallurgist / Ausgabe 1-2/2019
Print ISSN: 0026-0894
Elektronische ISSN: 1573-8892
DOI
https://doi.org/10.1007/s11015-019-00799-7

Weitere Artikel der Ausgabe 1-2/2019

Metallurgist 1-2/2019 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.