Skip to main content

2012 | OriginalPaper | Buchkapitel

Friction Stir Welding Technology

verfasst von : Pedro Vilaça, Wayne Thomas

Erschienen in: Structural Connections for Lightweight Metallic Structures

Verlag: Springer Berlin Heidelberg

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The friction stir welding (FSW) process was invented in 1991 by Wayne Thomas et al., one of the authors of this chapter. This machine tool based process is currently considered an important development in welding technology, saving costs and weight for a steadily expanding range of applications of lightweight metallic structures. Evidences of the disruptive character of the FSW process are the prompt adoption by world-wide industry of the significant advantages of FSW and the numerous technic-scientific papers and patents published. The FSW technology has been subjected to the most demanding quality standard requirements and used in challenging industrial applications over a wide range of structural and non-structural components. In this chapter, some of the basic fundamentals underpinning the invention of FSW technology are presented with emphasis for the concept of the third-body region. The state-of-the-art concerning tooling in FSW for conventional and bobbin stir welding approaches are introduced. The non-destructive testing assessment of the most relevant imperfections in FSW is also discussed for butt and lap joints. In summary, the FSW is a key joining technology for lightweight metallic structures. The international organization for standardization standard for welding aluminium alloys by FSW is available and the most recent European standards for design of structures—Eurocodes, already include guidelines for the application FSW process.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Thomas, W.M., Nicholas, E.D., Needham, J.C., Murch, M.G, Temple-Smith, P., Dawes, C.J.: Improvements relating to friction stir welding. US Patent No. 5,460,317 (1991) Thomas, W.M., Nicholas, E.D., Needham, J.C., Murch, M.G, Temple-Smith, P., Dawes, C.J.: Improvements relating to friction stir welding. US Patent No. 5,460,317 (1991)
2.
Zurück zum Zitat Bevington, J.: Spinning tubes mode of welding the ends of wire, rods etc., and mode of making tubes. US patent 463134 (1891) Bevington, J.: Spinning tubes mode of welding the ends of wire, rods etc., and mode of making tubes. US patent 463134 (1891)
3.
Zurück zum Zitat Klopstock, H., Neelands, R.: An improved method of joining or welding metals. British Patent specification 572789 (1941) Klopstock, H., Neelands, R.: An improved method of joining or welding metals. British Patent specification 572789 (1941)
4.
Zurück zum Zitat Nicholas, E.D., Thomas, W.M.: Metal deposition by friction welding. Weld. J. 8, 17–27 (1986) Nicholas, E.D., Thomas, W.M.: Metal deposition by friction welding. Weld. J. 8, 17–27 (1986)
5.
Zurück zum Zitat Bedford, G.M.: Friction surfacing for wear applications. Met. Mater. 6, 702–705 (1990) Bedford, G.M.: Friction surfacing for wear applications. Met. Mater. 6, 702–705 (1990)
6.
Zurück zum Zitat Thomas, W.M.: The manufacture of metal matrix composite clad layers by friction-surfacing. MPhil thesis, Brunel University (1992) Thomas, W.M.: The manufacture of metal matrix composite clad layers by friction-surfacing. MPhil thesis, Brunel University (1992)
7.
Zurück zum Zitat Thomas, W.M.: An investigation and study into the friction stir welding of ferrous-based material. Ph.D. Thesis, CMRI University of Bolton (2009) Thomas, W.M.: An investigation and study into the friction stir welding of ferrous-based material. Ph.D. Thesis, CMRI University of Bolton (2009)
8.
Zurück zum Zitat Thomas, W.M., Nicholas, D.E., Staines, D.G., Tubby, P.J., Gittos, M.F.: FSW Process Variants and Mechanical Properties. Doc IIW-1664–04. Weld. World 49(3/4), 4–11 (2005) Thomas, W.M., Nicholas, D.E., Staines, D.G., Tubby, P.J., Gittos, M.F.: FSW Process Variants and Mechanical Properties. Doc IIW-1664–04. Weld. World 49(3/4), 4–11 (2005)
9.
Zurück zum Zitat Thomas, W.M.: Friction stir welding and related friction process characteristics. 7th International Conference Joints in Aluminium, Inalco, TWI, Cambridge (1998) Thomas, W.M.: Friction stir welding and related friction process characteristics. 7th International Conference Joints in Aluminium, Inalco, TWI, Cambridge (1998)
10.
Zurück zum Zitat Thomas, W.M., Sylva, G.: Developments of friction stir welding. ASM Materials Solutions 2003, Conference and Exposition, Pittsburgh, Pennsylvania, USA (2003) Thomas, W.M., Sylva, G.: Developments of friction stir welding. ASM Materials Solutions 2003, Conference and Exposition, Pittsburgh, Pennsylvania, USA (2003)
11.
Zurück zum Zitat Thomas, W.M., Norris, I.M., Staines, D.G., Clarke, P.J., Horrex, N.L.: Friction stir welding—variants and process techniques. The First International Conference ‘Joining of Aluminium Structures’ Moscow, Russian (2007) Thomas, W.M., Norris, I.M., Staines, D.G., Clarke, P.J., Horrex, N.L.: Friction stir welding—variants and process techniques. The First International Conference ‘Joining of Aluminium Structures’ Moscow, Russian (2007)
12.
Zurück zum Zitat Mazzaferro, J.A.E., Rosendo, T.S., Mazzaferro, C.C.P., Ramos, F.D., Tier, M.A.D., Strohaecker, T.R., dos Santos, J.F.: Preliminary study on the mechanical behavior of friction spot welds. Soldagem e Inspeção 14(3), 238–247 (2009) Mazzaferro, J.A.E., Rosendo, T.S., Mazzaferro, C.C.P., Ramos, F.D., Tier, M.A.D., Strohaecker, T.R., dos Santos, J.F.: Preliminary study on the mechanical behavior of friction spot welds. Soldagem e Inspeção 14(3), 238–247 (2009)
13.
Zurück zum Zitat Smith, I.J., Lord, D.D.R.: FSW Patents—A stirring Story. 7th International Friction Stir Welding Symposium, Awaji Island, Japan (2008) Smith, I.J., Lord, D.D.R.: FSW Patents—A stirring Story. 7th International Friction Stir Welding Symposium, Awaji Island, Japan (2008)
14.
Zurück zum Zitat Vidal, C., Infante, V., Vilaça, P.: Fatigue behaviour in friction stir welded joints of AA2024 treated by improvement techniques. Welding in the World (ISSN 0043-2288), vol. 53, special issue, pp. 241–246 (2009) Vidal, C., Infante, V., Vilaça, P.: Fatigue behaviour in friction stir welded joints of AA2024 treated by improvement techniques. Welding in the World (ISSN 0043-2288), vol. 53, special issue, pp. 241–246 (2009)
15.
Zurück zum Zitat Pépe, N., Vilaça, P., Quintino, L., Reis, L., Freitas, M.: Fatigue behavior of shipbuilding N. aluminium alloy welded by Friction Stir Welding. Session 3: Welds, 9th International Fatigue Congress, Atlanta, USA (2006) Pépe, N., Vilaça, P., Quintino, L., Reis, L., Freitas, M.: Fatigue behavior of shipbuilding N. aluminium alloy welded by Friction Stir Welding. Session 3: Welds, 9th International Fatigue Congress, Atlanta, USA (2006)
16.
Zurück zum Zitat Leal, R.M., Leitão, C., Loureiro, A., Rodrigues, D.M., Vilaça, P.: Microstructure and Hardness of Friction Stir Welds in Pure Copper. J. Mat. Sci. Forum 636–637, 637–642 (2010)CrossRef Leal, R.M., Leitão, C., Loureiro, A., Rodrigues, D.M., Vilaça, P.: Microstructure and Hardness of Friction Stir Welds in Pure Copper. J. Mat. Sci. Forum 636–637, 637–642 (2010)CrossRef
17.
Zurück zum Zitat Çam, G., Mistikoglu, S., Pakdil, M.: Microstructural and mechanical characterization of friction stir butt joint welded 63% Cu-37%. Zn brass plate Weld. J. 88(11), 225S–232S (2009) Çam, G., Mistikoglu, S., Pakdil, M.: Microstructural and mechanical characterization of friction stir butt joint welded 63% Cu-37%. Zn brass plate Weld. J. 88(11), 225S–232S (2009)
18.
Zurück zum Zitat Kannan, B.M., Dietzel, W., Zeng, R., Zettler, R., dos Santos, J.F.: A study on the SCC susceptibility of friction stir welded AZ31 Mg sheet. Mat. Sci. Eng. A 460–461, 243–250 (2007)CrossRef Kannan, B.M., Dietzel, W., Zeng, R., Zettler, R., dos Santos, J.F.: A study on the SCC susceptibility of friction stir welded AZ31 Mg sheet. Mat. Sci. Eng. A 460–461, 243–250 (2007)CrossRef
19.
Zurück zum Zitat Fujii, H., Sun, Y., Kato, H., Nakata, K.: Investigation of welding parameter dependent microstructure and mechanical properties in friction stir welded pure Ti joints. Mat. Sci. Eng. A 527(15), 3386–3391 (2010)CrossRef Fujii, H., Sun, Y., Kato, H., Nakata, K.: Investigation of welding parameter dependent microstructure and mechanical properties in friction stir welded pure Ti joints. Mat. Sci. Eng. A 527(15), 3386–3391 (2010)CrossRef
20.
Zurück zum Zitat Thomas, W.M., Wiesner, C.S., Marks, D.J., Staines, D.G.: Conventional and Bobbin friction stir welding of 12% chromium alloy steel using composite refractory tool materials. Sci. Technol. Weld. J. 14(3), 247–253 (2009)CrossRef Thomas, W.M., Wiesner, C.S., Marks, D.J., Staines, D.G.: Conventional and Bobbin friction stir welding of 12% chromium alloy steel using composite refractory tool materials. Sci. Technol. Weld. J. 14(3), 247–253 (2009)CrossRef
21.
Zurück zum Zitat Shi, Q-Y., Silvanus, J., Liu, Y., Yan, D-Y., Li, H-K.: Experimental study on distortion of Al-6013 plate after friction stir welding. Sci. Technol. Weld. J. 13(5), 472–478 (2008)CrossRef Shi, Q-Y., Silvanus, J., Liu, Y., Yan, D-Y., Li, H-K.: Experimental study on distortion of Al-6013 plate after friction stir welding. Sci. Technol. Weld. J. 13(5), 472–478 (2008)CrossRef
22.
Zurück zum Zitat Mahoney, M.W., Rhodes, C.G., Flintoff, J.G., Spurling, R.A., Bingel, W.H.: Properties of friction-stir-welded 7075 T651 aluminium. Metall. Mat. Trans. A, 29A (1998) Mahoney, M.W., Rhodes, C.G., Flintoff, J.G., Spurling, R.A., Bingel, W.H.: Properties of friction-stir-welded 7075 T651 aluminium. Metall. Mat. Trans. A, 29A (1998)
23.
Zurück zum Zitat Godet, M.: The third-body approach: A mechanical view of wear. Wear 100, 437–452 (1984)CrossRef Godet, M.: The third-body approach: A mechanical view of wear. Wear 100, 437–452 (1984)CrossRef
24.
Zurück zum Zitat Vilaça, P., Quintino, L., dos Santos, J.F., Zettler, R., Sheikhi, S.: Quality assessment of friction stir welding joints via analytical thermal model, iSTIR. Int. J. Mat. Sci. Eng. A 445–446, 501–508 (2007)CrossRef Vilaça, P., Quintino, L., dos Santos, J.F., Zettler, R., Sheikhi, S.: Quality assessment of friction stir welding joints via analytical thermal model, iSTIR. Int. J. Mat. Sci. Eng. A 445–446, 501–508 (2007)CrossRef
25.
Zurück zum Zitat Askari, A., Silling, S., London, B., Mahoney, M.: Modeling and analysis of friction stir welding processes. The Minerals, Metals and Materials Society, Indianapolis, USA, pp. 43–54 (2001) Askari, A., Silling, S., London, B., Mahoney, M.: Modeling and analysis of friction stir welding processes. The Minerals, Metals and Materials Society, Indianapolis, USA, pp. 43–54 (2001)
26.
Zurück zum Zitat Colegrove, P.A., Shercliff, H.R.: 3-Dimensional CFD modelling of flow round a threaded friction stir welding tool profile. J. Mat. Process. Technol. 169(2), 320–327 (2005)CrossRef Colegrove, P.A., Shercliff, H.R.: 3-Dimensional CFD modelling of flow round a threaded friction stir welding tool profile. J. Mat. Process. Technol. 169(2), 320–327 (2005)CrossRef
27.
Zurück zum Zitat Schmidt, H., Hattel, J.: Modelling heat flow around tool probe in friction stir welding. Sci. Technol. Weld. J. 10(2), 176–186 (2005)CrossRef Schmidt, H., Hattel, J.: Modelling heat flow around tool probe in friction stir welding. Sci. Technol. Weld. J. 10(2), 176–186 (2005)CrossRef
28.
Zurück zum Zitat Neumann, T., Zettler, R., Vilaça, P., dos Santos, J.F., Luísa Quintino: Analysis of Self-Reacting Friction Stir Welds in a 2024-T351 Alloy. Friction Stir Welding and Processing IV, TMS, pp. 55–72 (2007) Neumann, T., Zettler, R., Vilaça, P., dos Santos, J.F., Luísa Quintino: Analysis of Self-Reacting Friction Stir Welds in a 2024-T351 Alloy. Friction Stir Welding and Processing IV, TMS, pp. 55–72 (2007)
29.
Zurück zum Zitat Silva, M.B., Skjoedt, M., Vilaça, P., Bay, N., Martins, P.A.F.: Friction Stir Welding of Aluminium Tailored Blanks Processed by Single Point Incremental Forming. IRF’2009—3rd International Conference on Integrity, Reliability & Failure, Chapter XXI, pp. 599–600 (2009) Silva, M.B., Skjoedt, M., Vilaça, P., Bay, N., Martins, P.A.F.: Friction Stir Welding of Aluminium Tailored Blanks Processed by Single Point Incremental Forming. IRF’2009—3rd International Conference on Integrity, Reliability & Failure, Chapter XXI, pp. 599–600 (2009)
30.
Zurück zum Zitat Thomas, W.M., Pisarski, H.G., Norris, I.M., Marks, J.D., Godden, J.C.: An investigation of ‘Through-hole’ impact testing of weld root imperfections in friction stir welded 12% chromium alloy steel. J. Eng. Manuf. 222, Part B (2008) Thomas, W.M., Pisarski, H.G., Norris, I.M., Marks, J.D., Godden, J.C.: An investigation of ‘Through-hole’ impact testing of weld root imperfections in friction stir welded 12% chromium alloy steel. J. Eng. Manuf. 222, Part B (2008)
31.
Zurück zum Zitat Thomas, W.M., Dolby, R.E.: Friction Stir Welding Developments. 6th International Conference on Trends in Welding Research, Georgia, USA (2002) Thomas, W.M., Dolby, R.E.: Friction Stir Welding Developments. 6th International Conference on Trends in Welding Research, Georgia, USA (2002)
32.
Zurück zum Zitat Thomas, W.M., Nicholas, E.D., Needham, J.C., Temple-Smith, P., Kallee, S.W.K.W., Dawes, J.C.: Friction stir welding. UK Patent application GB 2306366A 17/10/1996 (1996) Thomas, W.M., Nicholas, E.D., Needham, J.C., Temple-Smith, P., Kallee, S.W.K.W., Dawes, J.C.: Friction stir welding. UK Patent application GB 2306366A 17/10/1996 (1996)
33.
Zurück zum Zitat Thomas, W.M., et al.: High performance tools for Friction Stir Welding. Patent filing WO 99/52669 (1999) Thomas, W.M., et al.: High performance tools for Friction Stir Welding. Patent filing WO 99/52669 (1999)
34.
Zurück zum Zitat Colligan, K.J., Pickens, J.R.: Friction Stir Welding of Aluminium Using a Tapered Shoulder Tool’. ‘Friction Stir Welding and Processing III’. Jata K.V., Mohoney M., Mishra R.S., Lienert T.J. (eds) TMS Annual Meeting, San Francisco, pp. 161–170 (2005) Colligan, K.J., Pickens, J.R.: Friction Stir Welding of Aluminium Using a Tapered Shoulder Tool’. ‘Friction Stir Welding and Processing III’. Jata K.V., Mohoney M., Mishra R.S., Lienert T.J. (eds) TMS Annual Meeting, San Francisco, pp. 161–170 (2005)
35.
Zurück zum Zitat Otsuka, D., Sakai, Y.: Self Reacting Pin Tool Application for Railway Car Body Assembly. 7th International Symposium on FSW, Awaji Yumebutai Conference centre, Japan (2008) Otsuka, D., Sakai, Y.: Self Reacting Pin Tool Application for Railway Car Body Assembly. 7th International Symposium on FSW, Awaji Yumebutai Conference centre, Japan (2008)
36.
Zurück zum Zitat Thomas, W.M., Nicholas, E.D., Needham, J.C., Murch, M.G., Temple-Smith, P., Dawes, C.J.: Improvements relating to friction welding. European Patent Specifications 0615 480 B1 Thomas, W.M., Nicholas, E.D., Needham, J.C., Murch, M.G., Temple-Smith, P., Dawes, C.J.: Improvements relating to friction welding. European Patent Specifications 0615 480 B1
37.
Zurück zum Zitat Thomas, W.M., Sylva, G.: Developments of Friction Stir Welding. ASM Materials Solutions 2003, USA (2003) Thomas, W.M., Sylva, G.: Developments of Friction Stir Welding. ASM Materials Solutions 2003, USA (2003)
38.
Zurück zum Zitat Santos, T., Vilaça, P., Dos Santos, J., Quintino, L.: A new NDT system for micro imperfections detection: Application to FSW and FSpW. Weld. World 53, special issue, 361–366 (2009) Santos, T., Vilaça, P., Dos Santos, J., Quintino, L.: A new NDT system for micro imperfections detection: Application to FSW and FSpW. Weld. World 53, special issue, 361–366 (2009)
39.
Zurück zum Zitat Fenn, R., Thomas, W.M.: The Friction Stir Welding Process. Light Metal Age, pp. 28–33 (2001) Fenn, R., Thomas, W.M.: The Friction Stir Welding Process. Light Metal Age, pp. 28–33 (2001)
40.
Zurück zum Zitat Thomas, W.M., Staines, D.G., Norris, I.M., de Frias, R.: Friction Stir Welding—Tools and Developments. FSW Seminar IST Porto, Portugal (2002) Thomas, W.M., Staines, D.G., Norris, I.M., de Frias, R.: Friction Stir Welding—Tools and Developments. FSW Seminar IST Porto, Portugal (2002)
41.
Zurück zum Zitat Thomas, W.M., Martin, J., Wiesner, C.S.: Discovery invention and innovation of friction technologies—for the aluminium industries. INALCO 2010, Netherlands (2010) Thomas, W.M., Martin, J., Wiesner, C.S.: Discovery invention and innovation of friction technologies—for the aluminium industries. INALCO 2010, Netherlands (2010)
42.
Zurück zum Zitat Vilaça, P., Quintino, L., dos Santos, J.F.: iSTIR—analytical thermal model for friction stir welding. J. Mat. Process. Technol. 169(3), 452–465 (2005)CrossRef Vilaça, P., Quintino, L., dos Santos, J.F.: iSTIR—analytical thermal model for friction stir welding. J. Mat. Process. Technol. 169(3), 452–465 (2005)CrossRef
43.
Zurück zum Zitat Santos, T., Vilaça, P., Quintino, L., dos Santos, J.: Computational tools for modelling FSW and an improved tool for NDT. Weld. World 53(5–6), R99–R108 (2009) Santos, T., Vilaça, P., Quintino, L., dos Santos, J.: Computational tools for modelling FSW and an improved tool for NDT. Weld. World 53(5–6), R99–R108 (2009)
44.
Zurück zum Zitat Dawes, C., Thomas, W.: Friction stir process welds aluminium alloys. Weld. J. 3, 41–45 (1996) Dawes, C., Thomas, W.: Friction stir process welds aluminium alloys. Weld. J. 3, 41–45 (1996)
45.
Zurück zum Zitat Kearns, W.H.: Engineering, Costs, Quality and Safety. Welding Handbook, AWS, vol. 5, 7th edn, Miami, FL 33135 (1984) Kearns, W.H.: Engineering, Costs, Quality and Safety. Welding Handbook, AWS, vol. 5, 7th edn, Miami, FL 33135 (1984)
46.
Zurück zum Zitat Vilaça, P., Santos, T.: Ferramenta não consumível modular ajustável e refrigerável para soldadura e processamento por fricção linear. National Portuguese patent application PT 104072 (2008) Vilaça, P., Santos, T.: Ferramenta não consumível modular ajustável e refrigerável para soldadura e processamento por fricção linear. National Portuguese patent application PT 104072 (2008)
47.
Zurück zum Zitat Ding, R., Oelgoetz, P.: Mechanical Property Analysis in the Retracted Pin-Tool Region of Friction Stir Welded Aluminium-Lithium 2195. 1st International Symposium on Friction Stir Welding, Thousand Oaks, California, USA (1999) Ding, R., Oelgoetz, P.: Mechanical Property Analysis in the Retracted Pin-Tool Region of Friction Stir Welded Aluminium-Lithium 2195. 1st International Symposium on Friction Stir Welding, Thousand Oaks, California, USA (1999)
48.
Zurück zum Zitat Santos, T., Vilaça, P., Quintino, L.: Developments in NDT for detecting imperfections in friction stir welds in aluminium alloys. Weld. World 52(9/10), 30–37 (2008) Santos, T., Vilaça, P., Quintino, L.: Developments in NDT for detecting imperfections in friction stir welds in aluminium alloys. Weld. World 52(9/10), 30–37 (2008)
Metadaten
Titel
Friction Stir Welding Technology
verfasst von
Pedro Vilaça
Wayne Thomas
Copyright-Jahr
2012
Verlag
Springer Berlin Heidelberg
DOI
https://doi.org/10.1007/8611_2011_56

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.