nach oben

Erschienen in:

2018 | OriginalPaper | Buchkapitel

8. Non-contact Welding Technologies: Solid-State Welding

verfasst von : Rasheedat Modupe Mahamood, Esther Titilayo Akinlabi

Erschienen in: Advanced Noncontact Cutting and Joining Technologies

Verlag: Springer International Publishing

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Solid-state non-contact joining technology is an advanced joining method that does not involve melting of the workpiece and there is no direct contact between the tool and the workpiece. Ultrasonic welding, friction welding, explosive welding and resistance welding are the four non-contact solid-state welding techniques that are discussed in this chapter. The principle of operations, advantages, disadvantages and areas of applications of each of these advanced welding techniques are explained. Some of the research works in this area are also presented.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Vorheriges Kapitel Non-contact Welding Technologies: Fusion Welding

Nächstes Kapitel Non-contact Micro- and Nanowelding

Z.L. Ni, F.X. Ye, Weldability and mechanical properties of ultrasonic welded aluminum to nickel joints. Mater. Lett. 185, 204–207 (2016)CrossRef

Z.L. Ni, F.X. Ye, Ultrasonic spot welding of Al sheets by enhancing the temperature of weld interface. Mater. Lett. 208, 69–72 (2017)CrossRef

T.J. Rinker, J. Pan, M. Santella, T.-Y. Pan, Fatigue behavior of dissimilar ultrasonic welds in lap-shear specimens of AZ31 and steel sheets. Eng. Fract. Mech. (2017). https://doi.org/10.1016/j.engfracmech.2017.11.018

M. de Leon, H.-S. Shin, Weldability assessment of Mg alloy (AZ31B) sheets by an ultrasonicspot welding method. J. Mater. Process. Technol. 243, 1–8 (2017)CrossRef

K. Wang, L. Yang, M. Banu, J. Li, W. Guo, H. Khan, Effect of interfacial preheating on welded joints during ultrasonic composite welding. J. Mater. Process. Technol. 246, 116–122 (2017)CrossRef

Austin A. Ward, Matthew R. French, Donovan N. Leonard, Zachary C. Cordero, Grain growth during ultrasonic welding of nanocrystalline alloys. J. Mater. Process. Technol. (2017) https://doi.org/10.1016/j.jmatprotec.2017.11.049

D. Ren, K. Zhao, M. Pan, Y. Chang, S. Gang, D. Zhao, Ultrasonic spot welding of magnesium alloy to titanium alloy. Scr. Mater. 126, 58–62 (2017)CrossRef

D. Zhao, D. Ren, K. Zhao, S. Pan, X. Guo, Effect of welding parameters on tensile strength of ultrasonic spot welded joints of aluminum to steel—By experimentation and artificial neural network. J. Manuf. Process. 30, 63–74 (2017.) ISSN 1526-6125, https://doi.org/10.1016/j.jmapro.2017.08.009 CrossRef

U. Parmar, D.H. Pandya, Experimental investigation of ultrasonic welding on non-metallic material. Procedia Technol. 23, 551–557 (2016)CrossRef

10.

S.I. Minin, Technology of thermal welding with ultrasonic weld joint treatment as applied to NPP formworks. Nucl. Energ. Technol. 3(3), 216–219 (2017.) ISSN 2452-3038MathSciNetCrossRef

11.

K. Wang, D. Shriver, Y. Li, M. Banu, S. Jack Hu, G. Xiao, J. Arinez, H.-T. Fan, Characterization of weld attributes in ultrasonic welding of short carbon fiber reinforced thermoplastic composites. J. Manuf. Process. 29, 124–132 (2017)CrossRef

12.

W.X. Chan, S.H. Ng, K.H.H. Li, W.-T. Park, Y.-J. Yoon, Micro-ultrasonic welding using thermoplastic-elastomeric composite film. J. Mater. Process. Technol. 236, 183–188 (2016)CrossRef

13.

N. Shen, A. Samanta, H. Ding, W.W. Cai, Simulating microstructure evolution of ultrasonic welding of battery tabs. Procedia Manuf. 5, 399–416 (2016)CrossRef

14.

R. Palanivel, I. Dinaharan, R.F. Laubscher, Assessment of microstructure and tensile behavior of continuous drive friction welded titanium tubes. Mater. Sci. Eng. A 687, 249–258 (2017)CrossRef

15.

X.Y. Wang, W.Y. Li, T.J. Ma, A. Vairis, Characterisation studies of linear friction welded titanium joints. Mater. Design 116, 115–126 (2017)CrossRef

16.

M. Kimura, K. Suzuki, M. Kusaka, K. Kaizu, Effect of friction welding condition on joining phenomena, tensile strength, and bend ductility of friction welded joint between pure aluminium and AISI 304 stainless steel. J. Manuf. Process. 25, 116–125 (2017)CrossRef

17.

O.N. Senkov, D.W. Mahaffey, S.L. Semiatin, Effect of process parameters on process efficiency and inertia friction welding behavior of the superalloys LSHR and Mar-M247. J Mater. Process. Technol. 250, 156–168 (2017)CrossRef

18.

H. Mogami, T. Matsuda, T. Sano, R. Yoshida, H. Hori, A. Hirose, High-frequency linear friction welding of aluminum alloys. Mater. Design 139, 457–466 (2018)CrossRef

19.

M. Meisnar, S. Baker, J.M. Bennett, A. Bernad, A. Mostafa, S. Resch, N. Fernandes, A. Norman, Microstructural characterisation of rotary friction welded AA6082 and Ti-6Al-4V dissimilar joints. Mater. Design 132, 188–197 (2017)CrossRef

20.

F. Sarsilmaz, I. Kirik, S. Batı, Microstructure and mechanical properties of armor 500/AISI2205 steel joint by friction welding. J. Manuf. Process. 28(Part 1), 131–136 (2017)CrossRef

21.

E.-o. Bouarroudj, S. Chikh, S. Abdi, D. Miroud, Thermal analysis during a rotational friction welding. Appl. Therm. Eng. 110, 1543–1553 (2017)CrossRef

22.

R. Paventhan, P.R. Lakshminarayanan, V. Balasubramanian, Optimization of friction welding process parameters for joining carbon steel and stainless steel. J. Iron Steel Res. Int. 19(1), 66–71 (2012)CrossRef

23.

M. Kimura, K. Suzuki, M. Kusaka, K. Kaizu, Effect of friction welding condition on joining phenomena and mechanical properties of friction welded joint between 6063 aluminium alloy and AISI 304 stainless steel. J. Manuf. Process. 26, 178–187 (2017)CrossRef

24.

R. Winiczenko, O. Goroch, A. Krzyńska, M. Kaczorowski, Friction welding of tungsten heavy alloy with aluminium alloy. J. Mater. Process. Technol. 246, 42–55 (2017)CrossRef

25.

F.C. Liu, T.W. Nelson, Grain structure evolution, grain boundary sliding and material flow resistance in friction welding of Alloy 718. Mater. Sci. Eng. A. 710, 280–288 (2018)CrossRef

26.

A.R. McAndrew, P.A. Colegrove, C. Bühr, B.C.D. Flipo, A. Vairis, A literature review of Ti-6Al-4V linear friction welding. Prog. Mater. Sci. 92, 225–257 (2018)CrossRef

27.

J. Teng, D. Wang, Z. Wang, X. Zhang, Y. Li, J. Cao, X. Wei, F. Yang, Repair of arc welded DH36 joint by underwater friction stitch welding. Mater. Design 118, 266–278 (2017)CrossRef

28.

R. Kumar, R. Singh, I.P.S. Ahuja, A. Amendola, R. Penna, Friction welding for the manufacturing of PA6 and ABS structures reinforced with Fe particles. Compos. B Eng. 132, 244–257 (2018)CrossRef

29.

F. Masoumi, L. Thébaud, D. Shahriari, M. Jahazi, J. Cormier, A. Devaux, B.C.D. Flipo, High temperature creep properties of a linear friction welded newly developed wrought Ni-based superalloy. Mater. Sci. Eng. A 710, 214–226 (2018)CrossRef

30.

C. Meengam, S. Chainarong, P. Muangjunburee, Friction welding of semi-solid metal 7075 aluminum alloy. Mater. Today Proceed. 4(2 Part A), 1303–1311 (2017)CrossRef

31.

F.F. Wang, W.Y. Li, J. Shen, Q. Wen, J.F. dos Santos, Improving weld formability by a novel dual-rotation bobbin tool friction stir welding. J. Mater. Sci. Technol. (2017). https://doi.org/10.1016/j.jmst.2017.11.001

32.

V. Shokri, A. Sadeghi, M.H. Sadeghi, Thermomechanical modeling of friction stir welding in a Cu-DSS dissimilar joint. J. Manuf. Process. 31, 46–55 (2018)CrossRef

33.

B. Gülenç, Y. Kaya, A. Durgutlu, İ.T. Gülenç, M.S. Yıldırım, N. Kahraman, Production of wire reinforced composite materials through explosive welding. Arch. Civil Mech. Eng. 16(1), 1–8 (2016)CrossRef

34.

D.M. Fronczek, J. Wojewoda-Budka, R. Chulist, A. Sypien, A. Korneva, Z. Szulc, N. Schell, P. Zieba, Structural properties of Ti/Al clads manufactured by explosive welding and annealing. Mater. Design 91, 80–89 (2016)CrossRef

35.

A. Loureiro, R. Mendes, J.B. Ribeiro, R.M. Leal, I. Galvão, Effect of explosive mixture on quality of explosive welds of copper to aluminium. Mater. Design 95, 256–267 (2016)CrossRef

36.

D. Boroński, M. Kotyk, P. Maćkowiak, L. Śnieżek, Mechanical properties of explosively welded AA2519-AA1050-Ti6Al4V layered material at ambient and cryogenic conditions. Mater. Design 133, 390–403 (2017)CrossRef

37.

D.V. Lazurenko, I.A. Bataev, V.I. Mali, A.A. Bataev, I.N. Maliutina, V.S. Lozhkin, M.A. Esikov, A.M.J. Jorge, Explosively welded multilayer Ti-Al composites: Structure and transformation during heat treatment. Mater. Design 102, 122–130 (2016)CrossRef

38.

I.A. Bataev, T.S. Ogneva, A.A. Bataev, V.I. Mali, M.A. Esikov, D.V. Lazurenko, Y. Guo, A.M. Jorge Junior, Explosively welded multilayer Ni–Al composites. Mater. Design 88, 1082–1087 (2015)CrossRef

39.

M. Prażmowski, D. Rozumek, H. Paul, Static and fatigue tests of bimetal Zr-steel made by explosive welding. Eng. Failure Anal. 75, 71–81 (2017)CrossRef

40.

T. Zhang, W. Wang, W. Zhang, Y. Wei, X. Cao, Z. Yan, J. Zhou, Microstructure evolution and mechanical properties of an AA6061/AZ31B alloy plate fabricated by explosive welding. J. Alloy. Compounds (2017). https://doi.org/10.1016/j.jallcom.2017.11.285, ISSN 0925-8388

41.

Q. Chu, M. Zhang, J. Li, Y. Cheng, Experimental and numerical investigation of microstructure and mechanical behavior of titanium/steel interfaces prepared by explosive welding. Mater. Sci. Eng. A 689, 323–331 (2017)CrossRef

42.

G.H.S.F.L. Carvalho, R. Mendes, R.M. Leal, I. Galvão, A. Loureiro, Effect of the flyer material on the interface phenomena in aluminium and copper explosive welds. Mater. Design 122, 172–183 (2017)CrossRef

43.

D.M. Fronczek, R. Chulist, Z. Szulc, J. Wojewoda-Budka, Growth kinetics of TiAl3 phase in annealed Al/Ti/Al explosively welded clads. Mater. Lett. 198, 160–163 (2017)CrossRef

44.

V.I. Lysak, S.V. Kuzmin, Energy balance during explosive welding. J. Mater. Process. Technol. 222, 356–364 (2015)CrossRef

45.

S. Mróz, A. Gontarz, K. Drozdowski, H. Bala, P. Szota. Forging of Mg/Al bimetallic handle using explosive welded feedstock. Archives of Civil and Mechanical Engineering, 18(2), 401–412 (2018)CrossRef

46.

S. Mróz, A. Gontarz, K. Drozdowski, H. Bala, P. Szota, Forging of Mg/Al bimetallic handle using explosive welded feedstock. Arch. Civil Mech. Eng. 18(2), 401–412 (2018)CrossRef

47.

C. Choi, P. Tan, D. Ruan, B. Dixon, A new concept of universal substitutive explosive welding. Mater. Design 115, 393–403 (2017)CrossRef

48.

C.-g. Shi, X. Yang, Y.-h. Ge, J. You, H.-b. Hou, Lower limit law of welding windows for explosive welding of dissimilar metals. J. Iron Steel Res. Int. 24(8), 852–857 (2017)CrossRef

49.

P. Corigliano, V. Crupi, E. Guglielmino, A.M. Sili, Full-field analysis of AL/FE explosive welded joints for shipbuilding applications. Marine Struct. 57, 207–218 (2018)CrossRef

50.

I.A. Bataev, D.V. Lazurenko, S. Tanaka, K. Hokamoto, A.A. Bataev, Y. Guo, A.M. Jorge, High cooling rates and metastable phases at the interfaces of explosively welded materials. Acta Materialia 135, 277–289 (2017)CrossRef

51.

A. Loureiro, R. Mendes, J.B. Ribeiro, R.M. Leal, Effect of explosive ratio on explosive welding quality of copper to aluminium. Ciência Tecnologia dos Materiais 29(1), e46–e50 (2017)CrossRef

52.

Z. Guoyin, S. Xi, Z. Jinghua, Interfacial bonding mechanism and mechanical performance of Ti/steel bimetallic clad sheet produced by explosive welding and annealing. Rare Metal Mater. Eng. 46(4), 906–911 (2017)CrossRef

53.

X. Li, H. Ma, Z. Shen, Research on explosive welding of aluminum alloy to steel with dovetail grooves. Mater. Design 87, 815–824 (2015)CrossRef

54.

S.H.I. Chang-gen, W.A.N.G. Yu, Z.H.A.O. Lin-sheng, H.O.U. Hong-bao, G.E. Yu-heng, Detonation mechanism in double vertical explosive welding of stainless steel/steel. J. Iron Steel Res. Int. 22(10), 949–953 (2015)CrossRef

55.

D.M. Fronczek, R. Chulist, L. Litynska-Dobrzynska, S. Kac, N. Schell, Z. Kania, Z. Szulc, J. Wojewoda-Budka, Microstructure and kinetics of intermetallic phase growth of three-layered A1050/AZ31/A1050 clads prepared by explosive welding combined with subsequent annealing. Mater. Design 130, 120–130 (2017)CrossRef

56.

M.M. Hoseini Athar, B. Tolaminejad, Weldability window and the effect of interface morphology on the properties of Al/Cu/Al laminated composites fabricated by explosive welding. Mater. Design 86, 516–525 (2015)CrossRef

57.

L. Liu, Y.-F. Jia, F.-Z. Xuan, Gradient effect in the waved interfacial layer of 304L/533B bimetallic plates induced by explosive welding. In Materials Science and Engineering: A, Volume 704, 493–502 (2017)CrossRef

58.

S.M. Manladan, F. Yusof, S. Ramesh, Y. Zhang, Z. Luo, Z. Ling, Microstructure and mechanical properties of resistance spot welded in welding-brazing mode and resistance element welded magnesium alloy/austenitic stainless steel joints. J. Mater. Process. Technol. 250, 45–54 (2017)CrossRef

59.

Z. Mikno, A. Pilarczyk, M. Korzeniowski, P. Kustroń, A. Ambroziak, Analysis of resistance welding processes and expulsion of liquid metal from the weld nugget. Arch. Civil Mech. Eng. 18(2), 522–531 (2018)CrossRef

60.

Q. Li, Y. Zhu, J. Guo, Microstructure and mechanical properties of resistance-welded NiTi/stainless steel joints. J. Mater. Process. Technol. 249, 538–548 (2017)CrossRef

61.

H.C. Lin, C.A. Hsu, C.S. Lee, T.Y. Kuo, S.L. Jeng, Effects of zinc layer thickness on resistance spot welding of galvanized mild steel. J. Mater. Process. Technol. 251, 205–213 (2018)CrossRef

62.

E. Geslain, P. Rogeon, T. Pierre, C. Pouvreau, L. Cretteur, Coating effects on contact conditions in resistance spot weldability. J. Mater. Process. Technol. 253, 160–167 (2018)CrossRef

63.

X. Wan, Y. Wang, D. Zhao, Y.A. Huang, A comparison of two types of neural network for weld quality prediction in small scale resistance spot welding. Mech. Syst. Signal Process. 93, 634–644 (2017)CrossRef

64.

B. Xing, Y. Xiao, Q.H. Qin, Characteristics of shunting effect in resistance spot welding in mild steel based on electrode displacement. Measurement 115, 233–242 (2018)CrossRef

65.

X. Wan, Y. Wang, D. Zhao, Y.A. Huang, Z. Yin, Weld quality monitoring research in small scale resistance spot welding by dynamic resistance and neural network. Measurement 99, 120–127 (2017)CrossRef

66.

N. Koutras, I. Fernandez Villegas, R. Benedictus, Influence of temperature on the strength of resistance welded glass fibre reinforced PPS joints. Compos. A Appl. Sci. Manuf. 105, 57–67 (2018)CrossRef

67.

S. Wu, B. Ghaffari, E. Hetrick, M. Li, Q. Liu, Z. Jia, Thermo-mechanically affected zone in AA6111 resistance spot welds. J. Mater. Process. Technol. 249, 463–470 (2017)CrossRef

68.

S.S. Rao, R. Chhibber, K.S. Arora, M. Shome, Resistance spot welding of galvannealed high strength interstitial free steel. J. Mater. Process. Technol. 246, 252–261 (2017)CrossRef

Titel: Non-contact Welding Technologies: Solid-State Welding
verfasst von: Rasheedat Modupe Mahamood
Esther Titilayo Akinlabi
Verlag: Springer International Publishing
Buch: Advanced Noncontact Cutting and Joining Technologies
Print ISBN: 978-3-319-75117-7

Electronic ISBN: 978-3-319-75118-4

Copyright-Jahr: 2018
DOI: https://doi.org/10.1007/978-3-319-75118-4_8

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht