Skip to main content

2020 | OriginalPaper | Buchkapitel

Enhancing the Gas Engines Fuel Efficiency in Integrated Energy System by Chilling Cyclic Air

verfasst von : Serhiy Forduy, Andrii Radchenko, Waldemar Kuczynski, Anatolii Zubarev, Dmytro Konovalov

Erschienen in: Advanced Manufacturing Processes

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The efficiency of cooling air at the inlet of gas engine was investigated for combined electricity, heat and cooling generation in integrated energy system (IES) at the factory “Sandora”–“PepsiCo Ukraine” (Ukraine). The IES is equipped with two cogenerative Jenbacher gas engines JMS 420 GS-N.LC, in which the heat of the exhaust gases, scavenge air-gas mixture, engine jacket cooling water and lubricating oil is used for heating water to the temperature of about 90 °C. The hot water is used in absorption lithium-bromide chiller to produce a chilled water with temperature of 7 °C, which is spent for technological needs and feeding to the central air conditioner that provides cooling ambient air incoming the engine room, from where it is sucked into the engine turbocharger. A treatment of monitoring data on fuel efficiency of gas engine has proved inefficient operation of conventional cooling all the engine room incoming air followed by heat influx from surroundings, that leads to increased air temperature at the suction of turbocharger and enlarged cooling capacity spent for cooling. An advanced system of gas engine inlet air deep cooling by chilled water from absorption lithium-bromide chiller, subsequently subcooled by boiling refrigerant of ejector chiller, recovering waste heat of engine, has been developed. The proposed new system provides decreasing current specific fuel consumption by 2.5–3.0 g/kWh due to stabilized low temperature of air at the suction of engine turbocharger at increased ambient air temperatures.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Elsenbruch, T.: Jenbacher gas engines a variety of efficient applications, Bucureşti (2010). 73 p. Elsenbruch, T.: Jenbacher gas engines a variety of efficient applications, Bucureşti (2010). 73 p.
2.
Zurück zum Zitat Economic utilization of Biomass and Municipal Waste for power generation. Some energy lasts for generations. GE Jenbacher Company Overview (2007). 39 p. Economic utilization of Biomass and Municipal Waste for power generation. Some energy lasts for generations. GE Jenbacher Company Overview (2007). 39 p.
3.
Zurück zum Zitat Combined heat and power project feasibility study. CHA Project Number: 33710. Prepared by CHA, 26 April 2018 Vineland Veterans Memorial Home, Vineland, New Jersey (2018). 412 p. Combined heat and power project feasibility study. CHA Project Number: 33710. Prepared by CHA, 26 April 2018 Vineland Veterans Memorial Home, Vineland, New Jersey (2018). 412 p.
4.
Zurück zum Zitat Rouse, G., Czachorski, M., Bishop, P., Patel, J.: GTI Integrated Energy System for Buildings. Modular System Prototype. GTI Project report 15357/65118: Gas Technology Institute (GTI) (2006). 495 p. Rouse, G., Czachorski, M., Bishop, P., Patel, J.: GTI Integrated Energy System for Buildings. Modular System Prototype. GTI Project report 15357/65118: Gas Technology Institute (GTI) (2006). 495 p.
5.
Zurück zum Zitat Canova, A., Cavallero, C., Freschi, F., Giaccone, L., Repetto, M., Tartaglia, M.: Optimal energy management. IEEE Ind. Appl. Mag. 15, 62–65 (2009)CrossRef Canova, A., Cavallero, C., Freschi, F., Giaccone, L., Repetto, M., Tartaglia, M.: Optimal energy management. IEEE Ind. Appl. Mag. 15, 62–65 (2009)CrossRef
6.
Zurück zum Zitat Radchenko, M., Radchenko, R., Kornienko, V., Pyrysunko, M.: Semi-empirical correlations of pollution processes on the condensation surfaces of exhaust gas boilers with water-fuel emulsion combustion. In: Ivanov, V., et al. (eds.) Advances in Design, Simulation and Manufacturing II, DSMIE 2019. Lecture Notes in Mechanical Engineering, pp. 853–862. Springer, Cham (2020) Radchenko, M., Radchenko, R., Kornienko, V., Pyrysunko, M.: Semi-empirical correlations of pollution processes on the condensation surfaces of exhaust gas boilers with water-fuel emulsion combustion. In: Ivanov, V., et al. (eds.) Advances in Design, Simulation and Manufacturing II, DSMIE 2019. Lecture Notes in Mechanical Engineering, pp. 853–862. Springer, Cham (2020)
7.
Zurück zum Zitat Radchenko, M., Radchenko, R., Ostapenko, O., Zubarev, A., Hrych, A.: Enhancing the utilization of gas engine module exhaust heat by two-stage chillers for combined electricity, heat and refrigeration. In: 5th International Conference on Systems and Informatics, ICSAI 2018, Jiangsu, Nanjing, China, pp. 240–244 (2019) Radchenko, M., Radchenko, R., Ostapenko, O., Zubarev, A., Hrych, A.: Enhancing the utilization of gas engine module exhaust heat by two-stage chillers for combined electricity, heat and refrigeration. In: 5th International Conference on Systems and Informatics, ICSAI 2018, Jiangsu, Nanjing, China, pp. 240–244 (2019)
8.
Zurück zum Zitat Possidente, R., Roselli, C., Sasso, M., Sibilio, S.: Experimental analysis of micro-cogeneration units based on reciprocating internal combustion engine. Energy Build. 38, 5 p. (2006) Possidente, R., Roselli, C., Sasso, M., Sibilio, S.: Experimental analysis of micro-cogeneration units based on reciprocating internal combustion engine. Energy Build. 38, 5 p. (2006)
9.
Zurück zum Zitat Bassols, J., Kuckelkorn, B., Langrek, J., Schneider, R., Veelken, H.: Trigeneration in the food industry. Appl. Therm. Eng. 22, 595–602 (2002)CrossRef Bassols, J., Kuckelkorn, B., Langrek, J., Schneider, R., Veelken, H.: Trigeneration in the food industry. Appl. Therm. Eng. 22, 595–602 (2002)CrossRef
10.
Zurück zum Zitat Suamir, I.N., Tassou, S.A.: Performance evaluation of integrated trigeneration and CO2 refrigeration systems. Appl. Therm. Eng. 50, 1487–1495 (2013)CrossRef Suamir, I.N., Tassou, S.A.: Performance evaluation of integrated trigeneration and CO2 refrigeration systems. Appl. Therm. Eng. 50, 1487–1495 (2013)CrossRef
11.
Zurück zum Zitat Konovalov, D., Kobalava, H.: Efficiency analysis of gas turbine plant cycles with water injection by the aerothermopressor. In: Ivanov, V., et al. (eds.) Advances in Design, Simulation and Manufacturing II, DSMIE 2019. Lecture Notes in Mechanical Engineering, pp. 581–591. Springer, Cham (2020) Konovalov, D., Kobalava, H.: Efficiency analysis of gas turbine plant cycles with water injection by the aerothermopressor. In: Ivanov, V., et al. (eds.) Advances in Design, Simulation and Manufacturing II, DSMIE 2019. Lecture Notes in Mechanical Engineering, pp. 581–591. Springer, Cham (2020)
12.
Zurück zum Zitat Cardona, E., Piacentino, A., Cardona, F.: Energy saving in airports by trigeneration. Part I: assessing economic and technical potential. Appl. Therm. Eng. 26, 1427–1436 (2006)CrossRef Cardona, E., Piacentino, A., Cardona, F.: Energy saving in airports by trigeneration. Part I: assessing economic and technical potential. Appl. Therm. Eng. 26, 1427–1436 (2006)CrossRef
13.
Zurück zum Zitat Cardona, E., Piacentino, A.: A methodology for sizing a trigeneration plant in mediterrane-an areas. Appl. Therm. Eng. 23, 15 p. (2003) Cardona, E., Piacentino, A.: A methodology for sizing a trigeneration plant in mediterrane-an areas. Appl. Therm. Eng. 23, 15 p. (2003)
14.
Zurück zum Zitat Carvalho, M., Serra, L.M., Lozano, M.A.: Geographic evaluation of trigeneration systems in the tertiary sector. Effect of climatic and electricity supply conditions. Energy 36, 1931–1939 (2011)CrossRef Carvalho, M., Serra, L.M., Lozano, M.A.: Geographic evaluation of trigeneration systems in the tertiary sector. Effect of climatic and electricity supply conditions. Energy 36, 1931–1939 (2011)CrossRef
15.
Zurück zum Zitat Chua, K.J., Yang, W.M., Wong, T.Z., et al.: Integrating renewable energy technologies to support building trigeneration – a multi-criteria analysis. Renew. Energy 41, 358–367 (2012)CrossRef Chua, K.J., Yang, W.M., Wong, T.Z., et al.: Integrating renewable energy technologies to support building trigeneration – a multi-criteria analysis. Renew. Energy 41, 358–367 (2012)CrossRef
16.
Zurück zum Zitat Arteconi, A., Brandoni, C., Polonara, F.: Distributed generation and trigeneration: energy saving opportunities in Italian supermarket sector. Appl. Therm. Eng. 29(8–9), 1735–1743 (2009)CrossRef Arteconi, A., Brandoni, C., Polonara, F.: Distributed generation and trigeneration: energy saving opportunities in Italian supermarket sector. Appl. Therm. Eng. 29(8–9), 1735–1743 (2009)CrossRef
17.
Zurück zum Zitat Radchenko, A., Radchenko, M., Konovalov, A., Zubarev, A.: Increasing electrical power out-put and fuel efficiency of gas engines in integrated energy system by absorption chiller scavenge air cooling on the base of monitoring data treatment. In: HTRSE-2018, E3S Web of Conferences, vol. 70, Article no. 03011, 6 p. (2018) Radchenko, A., Radchenko, M., Konovalov, A., Zubarev, A.: Increasing electrical power out-put and fuel efficiency of gas engines in integrated energy system by absorption chiller scavenge air cooling on the base of monitoring data treatment. In: HTRSE-2018, E3S Web of Conferences, vol. 70, Article no. 03011, 6 p. (2018)
18.
Zurück zum Zitat Ghaebi, H., Karimkashi, Sh., Saidi M.H.: Integration of an absorption chiller in a total CHP site for utilizing its cooling production potential based on R-curveconcept. Int. J. Refrig. 35, 8 p. (2012) Ghaebi, H., Karimkashi, Sh., Saidi M.H.: Integration of an absorption chiller in a total CHP site for utilizing its cooling production potential based on R-curveconcept. Int. J. Refrig. 35, 8 p. (2012)
19.
Zurück zum Zitat Gluesenkamp, K., Yunho, H., Radermacher, R.: High efficiency micro trigeneration systems. Appl. Therm. Eng. 50, 6 p. (2013) Gluesenkamp, K., Yunho, H., Radermacher, R.: High efficiency micro trigeneration systems. Appl. Therm. Eng. 50, 6 p. (2013)
20.
Zurück zum Zitat Mróz, T.M.: Thermodynamic and economic performance of the LiBr–H2O single stage absorption water chiller. Appl. Therm. Eng. 26, 7 p. (2006) Mróz, T.M.: Thermodynamic and economic performance of the LiBr–H2O single stage absorption water chiller. Appl. Therm. Eng. 26, 7 p. (2006)
21.
Zurück zum Zitat Rocha, M.S., Andreos, R., Simões-Moreira, J.R.: Performance tests of two small trigeneration pilot plants. Appl. Therm. Eng. 41, 84–91 (2012)CrossRef Rocha, M.S., Andreos, R., Simões-Moreira, J.R.: Performance tests of two small trigeneration pilot plants. Appl. Therm. Eng. 41, 84–91 (2012)CrossRef
22.
Zurück zum Zitat Rodriguez-Aumente, P.A., Rodriguez-Hidalgo, M.C., Nogueira, J.I., Lecuona, A., Vene-gas, M.C.: District heating and cooling for business buildings in Madrid. Appl. Therm. Eng. 50, 1496–1503 (2013)CrossRef Rodriguez-Aumente, P.A., Rodriguez-Hidalgo, M.C., Nogueira, J.I., Lecuona, A., Vene-gas, M.C.: District heating and cooling for business buildings in Madrid. Appl. Therm. Eng. 50, 1496–1503 (2013)CrossRef
23.
Zurück zum Zitat Butrymowicz, D., Gagan, J., Śmierciew, K., Łukaszuk, M., Dudar, A., Pawluczuk, A., Łapiński, A., Kuryłowicz, A.: Investigations of prototype ejection refrigeration system driven by low grade heat. In: E3S Web of Conferences, HTRSE–2018, vol. 70, 7 p. (2018) Butrymowicz, D., Gagan, J., Śmierciew, K., Łukaszuk, M., Dudar, A., Pawluczuk, A., Łapiński, A., Kuryłowicz, A.: Investigations of prototype ejection refrigeration system driven by low grade heat. In: E3S Web of Conferences, HTRSE–2018, vol. 70, 7 p. (2018)
24.
Zurück zum Zitat Smierciew, K., Gagan, J., Butrymowicz, D., Karwacki, J.: Experimental investigations of solar driven ejector air-conditioning system. Energy Build. 80, 260–267 (2014)CrossRef Smierciew, K., Gagan, J., Butrymowicz, D., Karwacki, J.: Experimental investigations of solar driven ejector air-conditioning system. Energy Build. 80, 260–267 (2014)CrossRef
25.
Zurück zum Zitat Elbel, S., Lawrence, N.: Review of recent developments in advanced ejector technology. Int. J. Refrig 62, 1–18 (2016)CrossRef Elbel, S., Lawrence, N.: Review of recent developments in advanced ejector technology. Int. J. Refrig 62, 1–18 (2016)CrossRef
26.
Zurück zum Zitat Radchenko, N.: On reducing the size of liquid separators for injector circulation plate freezers. Int. J. Refrig 5(8), 267–269 (1985)CrossRef Radchenko, N.: On reducing the size of liquid separators for injector circulation plate freezers. Int. J. Refrig 5(8), 267–269 (1985)CrossRef
27.
Zurück zum Zitat Radchenko, N.: A concept of the design and operation of heat exchangers with change of phase. Arch. Thermodyn.: Pol. Acad. Sci. 4(25), 3–19 (2004) Radchenko, N.: A concept of the design and operation of heat exchangers with change of phase. Arch. Thermodyn.: Pol. Acad. Sci. 4(25), 3–19 (2004)
28.
Zurück zum Zitat Bohdal, T., Sikora, M., Widomska, K., Radchenko, A.M.: Investigation of flow structures during HFE-7100 refrigerant condensation. Arch. Thermodyn. Pol. Acad. Sci. 4(36), 25–34 (2015) Bohdal, T., Sikora, M., Widomska, K., Radchenko, A.M.: Investigation of flow structures during HFE-7100 refrigerant condensation. Arch. Thermodyn. Pol. Acad. Sci. 4(36), 25–34 (2015)
29.
Zurück zum Zitat Bohdal, L., Kukielka, L., Świłło, S., Radchenko, A.M., Kułakowska, A.: Modelling and experimental analysis of shear-slitting process of light metal alloys using FEM, SPH and vision-based methods. In: AIP Conference Proceedings, vol. 2078, Article no. 020060 (2019) Bohdal, L., Kukielka, L., Świłło, S., Radchenko, A.M., Kułakowska, A.: Modelling and experimental analysis of shear-slitting process of light metal alloys using FEM, SPH and vision-based methods. In: AIP Conference Proceedings, vol. 2078, Article no. 020060 (2019)
30.
Zurück zum Zitat Bohdal, L., Kukielka, L., Radchenko, A.M., Patyk, R., Kułakowski, M., Chodór, J.: Modelling of guillotining process of grain oriented silicon steel using FEM. In: AIP Conference Proceedings, vol. 2078, p. 020080 (2019) Bohdal, L., Kukielka, L., Radchenko, A.M., Patyk, R., Kułakowski, M., Chodór, J.: Modelling of guillotining process of grain oriented silicon steel using FEM. In: AIP Conference Proceedings, vol. 2078, p. 020080 (2019)
31.
Zurück zum Zitat Radchenko, A., Radchenko, M., Trushliakov, E., Kantor, S., Tkachenko, V.: Statistical method to define rational heat loads on railway air conditioning system for changeable climatic conditions. In: 5th International Conference on Systems and Informatics: ICSAI 2018, Jiangsu, Nanjing, China, pp. 1308–1312 (2018) Radchenko, A., Radchenko, M., Trushliakov, E., Kantor, S., Tkachenko, V.: Statistical method to define rational heat loads on railway air conditioning system for changeable climatic conditions. In: 5th International Conference on Systems and Informatics: ICSAI 2018, Jiangsu, Nanjing, China, pp. 1308–1312 (2018)
32.
Zurück zum Zitat Trushliakov, E., Radchenko, M., Radchenko, A., Kantor, S., Zongming, Y.: Statistical approach to improve the efficiency of air conditioning system performance in changeable climatic conditions. In: 5th International Conference on Systems and Informatics: ICSAI 2018, Jiangsu, Nanjing, China, pp. 1303–1307 (2018) Trushliakov, E., Radchenko, M., Radchenko, A., Kantor, S., Zongming, Y.: Statistical approach to improve the efficiency of air conditioning system performance in changeable climatic conditions. In: 5th International Conference on Systems and Informatics: ICSAI 2018, Jiangsu, Nanjing, China, pp. 1303–1307 (2018)
33.
Zurück zum Zitat Freschi, F., Giaccone, L., Lazzeroni, P., Repetto, M.: Economic and environmental analysis of a trigeneration system for food-industry: a case study. Appl. Energy 107, 157–172 (2013)CrossRef Freschi, F., Giaccone, L., Lazzeroni, P., Repetto, M.: Economic and environmental analysis of a trigeneration system for food-industry: a case study. Appl. Energy 107, 157–172 (2013)CrossRef
34.
Zurück zum Zitat Marques, R.P., Hacon, D, Tessarollo, A., Parise, J.A.R.: Thermodynamic analysis of tri-generation systems taking into account refrigeration, heating and electricity load demands. Energy Build. 42, 2323–2330 (2010) Marques, R.P., Hacon, D, Tessarollo, A., Parise, J.A.R.: Thermodynamic analysis of tri-generation systems taking into account refrigeration, heating and electricity load demands. Energy Build. 42, 2323–2330 (2010)
35.
Zurück zum Zitat Kavvadias, K., Tosios, A., Maroulis, Z.: Design of a combined heating, cooling and power system: sizing, operation strategy selection and parametric analysis. Energy Convers. Manag. 51, 833–845 (2009)CrossRef Kavvadias, K., Tosios, A., Maroulis, Z.: Design of a combined heating, cooling and power system: sizing, operation strategy selection and parametric analysis. Energy Convers. Manag. 51, 833–845 (2009)CrossRef
36.
Zurück zum Zitat Radchenko, R., Radchenko, A., Serbin, S., Kantor, S., Portnoi, B.: Gas turbine unite inlet air cooling by using an excessive refrigeration capacity of absorption-ejector chiller in booster air cooler. In: HTRSE-2018, E3S Web of Conferences, vol. 70, p. 03012 (2018). 6 p. Radchenko, R., Radchenko, A., Serbin, S., Kantor, S., Portnoi, B.: Gas turbine unite inlet air cooling by using an excessive refrigeration capacity of absorption-ejector chiller in booster air cooler. In: HTRSE-2018, E3S Web of Conferences, vol. 70, p. 03012 (2018). 6 p.
37.
Zurück zum Zitat Lai, S.M., Hui, C.W.: Integration of trigeneration system and thermal storage under demand uncertainties. Appl. Energy 87(9), 2868–2880 (2010)CrossRef Lai, S.M., Hui, C.W.: Integration of trigeneration system and thermal storage under demand uncertainties. Appl. Energy 87(9), 2868–2880 (2010)CrossRef
38.
Zurück zum Zitat Markis, T., Paravantis, J.A.: Energy conservation in small enterprises. Energy Build. 39, 11 p. (2007) Markis, T., Paravantis, J.A.: Energy conservation in small enterprises. Energy Build. 39, 11 p. (2007)
Metadaten
Titel
Enhancing the Gas Engines Fuel Efficiency in Integrated Energy System by Chilling Cyclic Air
verfasst von
Serhiy Forduy
Andrii Radchenko
Waldemar Kuczynski
Anatolii Zubarev
Dmytro Konovalov
Copyright-Jahr
2020
DOI
https://doi.org/10.1007/978-3-030-40724-7_51

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.