Skip to main content
Fachgebiete
Automobil + Motoren Bauwesen + Immobilien Business IT + Informatik Elektrotechnik + Elektronik Energie + Nachhaltigkeit Finance + Banking Management + Führung Marketing + Vertrieb Maschinenbau + Werkstoffe Versicherung + Risiko
DE
EN
Bücher
Zeitschriften
Themenseiten
Organisationspsychologie Projektmanagement Marketing Smart Manufacturing
Weitere Formate
Podcasts Webinare Technik Webinare Wirtschaft Kongresse Veranstaltungskalender Awards
Jetzt Einzelzugang starten
Zugang für Unternehmen
Referenzkunden
SLX-Digitalkonferenz: Zukunftswerkstatt 2024

Mehr Umsatz mit Top-Kontakten

Am 7. Mai erfahren Sie, wie Vertriebsteams Leadgenerierung, Leadnurturing und Leadstrategien effizient steuern können.
Erweiterte Suche
Anmelden
nach oben
The International Journal of Advanced Manufacturing Technology
Erschienen in: The International Journal of Advanced Manufacturing Technology 9-12/2019

05.08.2019 | ORIGINAL ARTICLE

Numerical and experimental investigations of a conformally cooled maraging steel injection molding tool fabricated by direct metal printing

verfasst von: Chil-Chyuan Kuo, Zi-Fan Jiang

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 9-12/2019

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Costs and time are correlated greatly in the precision mold industries. To improve the productivity in series production, significant reduction in the cooling time is required. The profiled conformal cooling channel (PCCC) is a unique approach to reduce cooling time in the injection molding process compared with a conventional straight drilled cooling channel. In this study, a maraging steel injection molding tool with PCCC was manufactured by direct metal printing. Cooling performances of the injection molding tool with different methods were investigated via low-pressure wax injection molding. The part cooling time, part temperature difference, mold surface temperature difference, and product total deformation were modeled numerically using Moldex3D simulation software. It was found that the product cooling time for the injection molding tool with PCCC was reduced greatly. The product cooling time for the injection molding tool with PCCC, with gas cooling, and without cooling channels are 27 s, 94 s, and 543 s, respectively. The molding cycle time for the injection molding tool with PCCC about 93% can be saved compared with the injection molding tool without cooling channels. The molding cycle time of the injection molding tool with PCCC about 63.2% can be saved compared with the injection molding tool with gas cooling.
Vorheriger Artikel Bearing fault diagnosis in rotating machinery based on cepstrum pre-whitening of vibration and acoustic emission
Nächster Artikel Effect of multi-step laser shocking on forming behaviors of metal sheet shaped into a deep conical cup

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Jetzt informieren
Literatur
1.
2.
Saifullah ABM, Masood SH, Sbarski I (2012) Thermal–structural analysis of bi-metallic conformal cooling for injection moulds. Int J Adv Manuf Technol 62(1–4):123–133CrossRef
3.
Vojnová E (2016) The benefits of a conforming cooling systems the molds in injection moulding process. Procedia Engineering 149:535–543CrossRef
4.
Brooks H, Brigden K (2016) Design of conformal cooling layers with self-supporting lattices for additively manufactured tooling. Addit Manuf 11:16–22CrossRef
5.
Wang X, Li Z, Gu J, Ruan S, Shen C, Wang X (2016) Reducing service stress of the injection-molded polycarbonate window by optimizing mold construction and product structure. Int J Adv Manuf Technol 86(5–8):1691–1704CrossRef
6.
Lim WS, Choi HS, Ahn SY, Kim BM (2014) Cooling channel design of hot stamping tools for uniform high-strength components in hot stamping process. Int J Adv Manuf Technol 70(5–8):1189–1203CrossRef
7.
Holker R, Tekkaya AE (2016) Advancements in the manufacturing of dies for hot aluminum extrusion with conformal cooling channels. Int J Adv Manuf Technol 83(5–8):1209–1220CrossRef
8.
Kitayama S, Miyakawa H, Takano M, Aiba S (2017) Multi-objective optimization of injection molding process parameters for short cycle time and warpage reduction using conformal cooling channel. Int J Adv Manuf Technol 88(5–8):1735–1744CrossRef
9.
Wu W, Du H, Sui H, Guo X, Wang B, Li G, Zhao J (2018) Printing parameters and strengthening mechanism of pneumatic injection additive manufacturing with iron powder slurry. Int J Adv Manuf Technol 94(9–12):3809–3817CrossRef
10.
Song C, Yang Y, Liu Y, Luo Z, Yu J-K (2015) Study on manufacturing of W-Cu alloy thin wall parts by selective laser melting. Int J Adv Manuf Technol 78(5–8):885–893CrossRef
11.
Liu Y, Yang Y, Wang D (2016) A study on the residual stress during selective laser melting (SLM) of metallic powder. Int J Adv Manuf Technol 87(1–4):647–656CrossRef
12.
13.
Ling Z, Wu J, Wang X, Li X, Zheng (2019) Experimental study on the variance of mechanical properties of polyamide 6 during multi-layer sintering process in selective laser sintering. Int J Adv Manuf Technol 101(5–8):1227–1234CrossRef
14.
Yan A, Wang Z, Yang T, Wang Y, Ma Z (2017) Sintering densification behaviors and microstructural evolvement of W-Cu-Ni composite fabricated by selective laser sintering. Int J Adv Manuf Technol 90(1–4):657–666CrossRef
15.
Zhong H, Guo Z, Xiong J (2017) Liquid phase sintering-based diffusion bonding of Ti(C,N)-based cermet and steel. Int J Adv Manuf Technol 88(5–8):1813–1819CrossRef
16.
Williams CB, Cochran JK, Rosen DW (2011) Additive manufacturing of metallic cellular materials via three-dimensional printing. Int J Adv Manuf Technol 53(1–4):231–239CrossRef
17.
Altaf K, Rani AMA, Raghavan VR (2013) Prototype production and experimental analysis for circular and profiled conformal cooling channels in aluminium filled epoxy injection mould tools. Rapid Prototyp J 19(4):220–229CrossRef
18.
19.
Kuo CC, Chen WH, Zhang JW, Tsai DA, Cao YL (2017) A new method of manufacturing a rapid tooling with different cross-sectional cooling channels. Int J Adv Manuf Technol 92(9–12):3481–3487CrossRef
20.
Kuo CC, You ZY (2018) Development of injection molding tooling with conformal cooling channels fabricated by optimal process parameters. Int J Adv Manuf Technol 96(1–4):1003–1013CrossRef
21.
Kuo CC, Chen WH, Xu WC (2017) A cost-effective approach for rapid manufacturing wax injection molds with complex geometrical shapes of cooling channels. Int J Adv Manuf Technol 91(5–8):1689–1695CrossRef
22.
Kuo CC, Chen WH, Liu XZ, Liao YL, Chen WJ, Huang BY, Tsai RL (2017) Development of a low-cost wax injection mold with high cooling efficiency. Int J Adv Manuf Technol 93(5–8):2081–2088CrossRef
23.
Kuo CC, Chen BC (2017) Development of hot embossing stamps with conformal cooling channels for microreplication. Int J Adv Manuf Technol 88(9):2603–2608CrossRef
24.
25.
Jiang RS, Wang WH, Zhang DH, Wang ZQ (2016) Wall thickness monitoring method for wax pattern of hollow turbine blade. Int J Adv Manuf Technol 83(5–8):949–960CrossRef
26.
Cui K, Wang W, Jiang R, Zhao D (2018) Layout optimization method for core holders in wax pattern mold of hollow turbine blade. Int J Adv Manuf Technol 98(1–4):1031–1045CrossRef
27.
Jiang RS, Zhang DH, Bu K, Wang WH, Tian JW (2017) A deformation compensation method for wax pattern die of turbine blade. Int J Adv Manuf Technol 88(9–12):3195–3203CrossRef
28.
Li Z, Wang X, Gu J, Ruan S, Shen C, Lyu Y, Zhao Y (2018) Topology optimization for the design of conformal cooling System in thin-wall injection molding based on BEM. Int J Adv Manuf Technol 94(1–4):1041–1059CrossRef
29.
Kuo CC, You ZY, Wu JY, Huang JL (2019) Development and application of a conformal cooling channel with easy removal and smooth surfaces. Int J Adv Manuf Technol 102(5–8):2029–2039CrossRef
30.
Hsu FH, Wang K, Huang CT, Chang RY (2013) Investigation on conformal cooling system design in injection molding. Adv Prod Eng Manag 8(2):107–115
31.
Wang Y, Yua KM, Wang CCL (2015) Spiral and conformal cooling in plastic injection molding. Comput Aided Des 63:1–11CrossRef
32.
Wu X, Li S, Zhao W, Tang L, Li Z (2019) Experiment investigation of using wire electrochemical machining in deionized water to reduce the wire electrical discharge machining surface roughness. Int J Adv Manuf Technol 102(1–4):343–353CrossRef
33.
Zhao W, Wang H, Chen W (2019) Studying the effects of cutting parameters on burr formation and deformation of hierarchical micro-structures in ultra-precision raster milling. Int J Adv Manuf Technol 101(5–8):1133–1141CrossRef
34.
Wang D, Sun J, Dong A, Shu D, Zhu G, Sun B (2018) An optimization method of gating system for impeller by RSM and simulation in investment casting. Int J Adv Manuf Technol 98(9–12):3105–3114CrossRef
35.
Wang D, Dong A, Zhu G, Shu D, Li F (2018) The propagation and accumulation of dimensional shrinkage for ring-to-ring structure in investment casting. Int J Adv Manuf Technol 96(1–4):623–629CrossRef
36.
Zhang S, Xu ZG, Wang Z (2017) Numerical modeling and simulation of water cooling-controlled solidification for aluminum alloy investment casting. Int J Adv Manuf Technol 91(1–4):763–770CrossRef
37.
Bai Y, Yang Y, Xiao Z, Wang D (2018) Selective laser melting of maraging steel: mechanical properties development and its application in mold. Rapid Prototyp J 24(3):623–629CrossRef
38.
Liu C, Cai Z, Dai Y, Huang N, Xu F, Lao C (2018) Experimental comparison of the flow rate and cooling performance of internal cooling channels fabricated via selective laser melting and conventional drilling process. Int J Adv Manuf Technol 96(5–8):2757–2767CrossRef
39.
40.
Kim WW, Gang MG, Min BK, Kim WB (2014) Experimental and numerical investigations of cavity filling process in injection moulding for microcantilever structures. Int J Adv Manuf Technol 75(1–4):293–304CrossRef
41.
Yasin SBM, Mohd NF, Mahmud J, Whashilah NS, Razak Z (2018) A reduction of protector cover warpage via topology optimization. Int J Adv Manuf Technol 98(9–12):2531–2537CrossRef
42.
Kuo CC, Xu WC (2018) Effects of different cooling channels on the cooling efficiency in the wax injection molding process. Int J Adv Manuf Technol 98(1–4):887–895CrossRef
Metadaten
Titel
Numerical and experimental investigations of a conformally cooled maraging steel injection molding tool fabricated by direct metal printing
verfasst von
Chil-Chyuan Kuo
Zi-Fan Jiang
Publikationsdatum
05.08.2019
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 9-12/2019
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-019-04198-9

Weitere Artikel der Ausgabe 9-12/2019

The International Journal of Advanced Manufacturing Technology 9-12/2019 Zur Ausgabe

ORIGINAL ARTICLE

Numerical model and experimental validation for online monitoring of cold metal transfer joining of aluminium to galvanized steel

ORIGINAL ARTICLE

Numerical and experimental investigation on material flow in gear forced throughfeed rolling process

ORIGINAL ARTICLE

The effect of substrate temperature on the properties of (AlCrNbSiTiV)N films deposited by HIPIMS

ORIGINAL ARTICLE

A tunable passive damper for suppressing chatters in thin-wall milling by considering the varying modal parameters of the workpiece

ORIGINAL ARTICLE

Effect of multi-step laser shocking on forming behaviors of metal sheet shaped into a deep conical cup

ORIGINAL ARTICLE

Tool wear rate of the PCBN, mixed ceramic, and coated cemented carbide in the hard turning of the AISI 52100 steel

Premium Partner

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen. 

    Zur Marktübersicht
    Bildnachweise