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The International Journal of Advanced Manufacturing Technology
Erschienen in: The International Journal of Advanced Manufacturing Technology 5-6/2019

16.09.2019 | ORIGINAL ARTICLE

A comprehensive review on minimum quantity lubrication (MQL) in machining processes using nano-cutting fluids

verfasst von: Zafar Said, Munish Gupta, Hussien Hegab, Neeti Arora, Aqib Mashood Khan, Muhammad Jamil, Evangelos Bellos

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 5-6/2019

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Abstract

The cutting fluid is significant in any metal cutting operation, for cooling the cutting tool and the surface of the workpiece, by lubricating the tool-workpiece interface and removing chips from the cutting zone. Recently, many researchers have been focusing on minimum quantity lubrication (MQL) among the numerous methods existing on the application of the coolant as it reduces the usage of coolant by spurting a mixture of compressed air and cutting fluid in an improved way instead of flood cooling. The MQL method has been demonstrated to be appropriate as it fulfills the necessities of ‘green’ machining. In the current study, firstly, various lubrication methods were introduced which are used in machining processes, and then, basic machining processes used in manufacturing industries such as grinding, milling, turning, and drilling have been discussed. The comprehensive review of various nanofluids (NFs) used as lubricants by different researchers for machining process is presented. Furthermore, some cases of utilizing NFs in machining operations have been reported briefly in a table. Based on the studies, it can be concluded that utilizing NFs as coolant and lubricant lead to lower tool temperature, tool wear, higher surface quality, and less environmental dangers. However, the high cost of nanoparticles, need for devices, clustering, and sediment are still challenges for the NF applications in metalworking operations. At last, the article identifies the opportunities for using NFs as lubricants in the future. It should be stated that this work offers a clear guideline for utilizing MQL and MQL-nanofluid approaches in machining processes. This guideline shows the physical, tribological, and heat transfer mechanisms associated with employing such cooling/lubrication approaches and their effects on different machining quality characteristics such as tool wear, surface integrity, and cutting forces.
Vorheriger Artikel Integrated thermal error modeling of machine tool spindle using a chicken swarm optimization algorithm-based radial basic function neural network
Nächster Artikel Process optimization for improving topography quality and manufacturing accuracy of thin-walled cylinder direct laser fabrication

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Metadaten
Titel
A comprehensive review on minimum quantity lubrication (MQL) in machining processes using nano-cutting fluids
verfasst von
Zafar Said
Munish Gupta
Hussien Hegab
Neeti Arora
Aqib Mashood Khan
Muhammad Jamil
Evangelos Bellos
Publikationsdatum
16.09.2019
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 5-6/2019
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-019-04382-x

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