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The International Journal of Advanced Manufacturing Technology

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17.04.2020 | ORIGINAL ARTICLE

Investigations of surface quality and energy consumption associated with costs and material removal rate during face milling of AISI 1045 steel

verfasst von: Danil Yu. Pimenov, Adel Taha Abbas, Munish Kumar Gupta, Ivan N. Erdakov, Mahmoud Sayed Soliman, Magdy Mostafa El Rayes

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 7-8/2020

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Abstract

Machining of AISI 1045 steel is prominent in several industries due to their good machining characteristics. In this study, the optimum conditions of fly (face) milling of parts made of AISI 1045 steel was analyzed. The generated surface quality, the cost of the cutting tool components, the energy consumption, the wearing of the cutting tool, and material removal rate are the main parameters in this study. Several cutting experiments over different cutting lengths have been conducted and analyzed statistically to determine the optimum targeted cutting conditions. A multilayer regression analysis was conducted on obtained experimental results and inducing non-linear mathematical equations with high coefficient of determination (R² = 0.98). The influence of feed per tooth (f_z), cutting speed (v_c), flank wear (V_B) to surface roughness (Rz), cutting power (P_c), material removal rate (MRR), sliding distance (l_s), and the tool life (T^/) has been considered. The overall results, estimated through Grey relational analysis (GRA), revealed that the optimum fly milling performance for a fast manufacturing (case 1) are obtained for feed per tooth f_z = 0.25 mm/tooth, cutting speed v_c = 392.6 m/min, and machined length l = 5 mm. While the optimum parameters for resource (tools) conservation (case 2) are feed per tooth f_z = 0.125 mm/tooth, cutting speed v_c = 392.6 m/min, and machined length l = 5 mm.

Vorheriger Artikel In situ fatigue monitoring investigation of additively manufactured maraging steel

Nächster Artikel Fundamental research and numerical simulation of new hot stamping tool manufactured by surfacing technology

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Titel: Investigations of surface quality and energy consumption associated with costs and material removal rate during face milling of AISI 1045 steel
verfasst von: Danil Yu. Pimenov
Adel Taha Abbas
Munish Kumar Gupta
Ivan N. Erdakov
Mahmoud Sayed Soliman
Magdy Mostafa El Rayes
Publikationsdatum: 17.04.2020
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 7-8/2020
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-020-05236-7

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