Nanocomposite particles with core–shell morphology III: preparation and characterization of nano Al₂O₃–poly(styrene–methyl methacrylate) particles via miniemulsion polymerization

Encapsulation of inorganic nanoparticles (as a core) by polymers (as a shell) is one of the interesting research subjects that lead to the synthesis of nanocomposite. These materials include properties of not only the organic polymer (e.g. optical properties, toughness, processability, flexibility, etc.) but also the inorganic nanoparticles (e.g. mechanical strength, thermal stability, etc.). Some of the applied preparative methods are dry-spray, dispersion, suspension, emulsion and miniemulsion polymerization techniques. Here, miniemulsion polymerization technique was used in order to obtain white-color nanocomposite latex particles containing nano-alumina (40–47 nm) encapsulated by copoly [styrene (St)–methyl methacrylate (MMA)] under high-shear ultrasonic irradiation. At first, bare nano-alumina was encapsulated with the copolymer to obtain latex particles. In another attempt and in order to investigate the effect of compatiblizing system, alumina nanoparticles were coated with oleic acid in order to form modified alumina core. Then miniemulsion polymerization was performed in the minidroplets including modified alumina, St and MMA for obtaining core/shell nanocomposite particles. The progress of encapsulation polymerization was followed by different instrumental techniques such as FT-IR spectra, thermal gravimetric analysis, dynamic light scattering, induced-coupled plasma, TEM and SEM.