Horn meal hydrolysate–chromium complex as a high exhaust chrome tanning agent––pilot scale studies

Acid hydrolysis of horn meal (obtained from raw horns of slaughtered cattle and buffaloes) yields a mixture of water soluble and low molecular weight peptides with average particle size of 3,838 nm (3.84 μm) and mean intensity of 5,243.7 nm (5.24 μm) and mean volume of 6,228.1 nm (6.23 μm). These peptides on reaction with Cr(III) yield a product that exhibits high exhaustion of chromium bath (above 92%) during tanning of hides and skins. To consolidate the results, the process was up-scaled in Central Leather Research Institute (CLRI) pilot plant for commercial trials. This material is applied directly to the pickled pelts at 8% w/w level and then the pelt is converted to wet blues and crust leathers. Control leathers were also processed concurrently using standard chrome tanning salts (8% w/w). Leathers showed the desired level of softness, fullness, shrinkage temperature and physical properties, and are comparable with control ones. Our results have indicated the use of Cr(III)–keratin complex could considerably reduce pollution load of Cr salts in leather processing.