Polyethersulfone composite hollow-fiber membrane prepared by in-situ growth of silica with highly improved oily wastewater separation performance

In order to reduce surface aggregation and enhance the performance of PES membranes, a hydrophilic PES/TEOS HF membrane was developed for the treatment of wastewater containing oil. PES/TEOS was prepared via a sol-gel self assembly and dry–wet spinning method. Silicon dioxide sol was prepared from a mixture of tetraethoxysilane, ethanol, water, and acetic acid (acting as the catalyst). HF hybrid membranes were produced from dope solutions containing polyethersulfone, polyethylene glycol, silicon sol, and NMP. The membranes were characterized by field emission scanning electron microscopy (FESEM), atomic force microscopy (AFM), energy-dispersive X-ray spectroscopy (EDX), porosity, fourier transform infrared spectroscopy (FTIR), and contact angle measurements. The composite membranes were successfully used to treat wastewater containing oil and their separation performance were evaluated. The PES/TEOS-2 membrane displayed the best performance, with a permeate flux of 90.937 L/m² h and an oil retention of 99.98%. In addition, this membrane showed a higher pure water flux of 102.43 L/m² h as compared to PES-0 and PES/SiO₂–1 membranes (87.347 L/m² h and 91.949 L/m² h, respectively). The PES/TEOS-2 membrane also presented enhanced antifouling behavior with a FRR and a RFR of 93.33% and 11.22%, respectively. In addition, this membrane displayed excellent long-term recycling properties, making it a desirable candidate for oily wastewater separation applications.