Skip to main content
Erschienen in: Metallurgist 9-10/2021

26.01.2021

Features of the Continuous Casting of Small-Section Billets from Copper-Based Alloys

verfasst von: S. A. Tavolzhanskii, I. N. Pashkov

Erschienen in: Metallurgist | Ausgabe 9-10/2021

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

We present a survey of the main specific features of the continuous casting of billets of copper-based alloys with small cross sections. It is possible to significantly increase the efficiency and reduce the cost of production of lengthy semifinished products made of nonferrous alloys either by replacing the process of deformation by continuous casting or by significantly decreasing the cross sections of the billets intended for plastic metal working. It is shown that, for the major part of alloys, the process of upward continuous casting has numerous technological, economic, and metallurgical advantages as compared with other procedures of drawing. We also describe the regularities of solidification of the billets and formation of defects in the course of upward continuous casting, the specific features of design of the mold, the requirements to the properties of the graphitic jacket of the mold, and the characteristics of the modes of casting depending on the properties of the alloys.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat J. R. Davis et al., “Copper and copper alloys, ASM specialty handbook, second ed.,” in: ASM Internat. Mater. Park, OH (2008), pp. 361–363. J. R. Davis et al., “Copper and copper alloys, ASM specialty handbook, second ed.,” in: ASM Internat. Mater. Park, OH (2008), pp. 361–363.
2.
Zurück zum Zitat B. G. Thomas, “Continuous casting,” in: The Encyclopedia of Materials: Science and Technology, Vol. 2 (2001), pp. 1595–1599. B. G. Thomas, “Continuous casting,” in: The Encyclopedia of Materials: Science and Technology, Vol. 2 (2001), pp. 1595–1599.
3.
Zurück zum Zitat A. V. Sulitsin, R. K. Mysik, and S. V. Brusnitsyn, “Quality upgrade of the copper wire rod produced by combined continuous casting and rolling method,” Non-Ferrous Metals, No. 2, 47–51 (2016). A. V. Sulitsin, R. K. Mysik, and S. V. Brusnitsyn, “Quality upgrade of the copper wire rod produced by combined continuous casting and rolling method,” Non-Ferrous Metals, No. 2, 47–51 (2016).
5.
Zurück zum Zitat Yu. N. Loginov and R. K. Mysik, “Methods of continuous casting and rolling in the production of contact wires for railway transport,” Zh. Sib. Feder. Univ., Ser. Tekh. Tekhnol., 3, No. 7, 316–326 (2014). Yu. N. Loginov and R. K. Mysik, “Methods of continuous casting and rolling in the production of contact wires for railway transport,” Zh. Sib. Feder. Univ., Ser. Tekh. Tekhnol., 3, No. 7, 316–326 (2014).
6.
Zurück zum Zitat A. M. Kats, Yu. N. Raikov, and B. A. Romantsev, “Promising process of manufacturing of rod-and-wire products based on horizontal continuous casting and hot screw rolling,” Tsvet. Met., No. 2, 104–107 (2002). A. M. Kats, Yu. N. Raikov, and B. A. Romantsev, “Promising process of manufacturing of rod-and-wire products based on horizontal continuous casting and hot screw rolling,” Tsvet. Met., No. 2, 104–107 (2002).
7.
Zurück zum Zitat J. A. Pardoe, “CONFORM continuous extrusion process – its contribution to energy conservation,” Met. Tekhnol., 11, No. 1, 358–365 (1984). J. A. Pardoe, “CONFORM continuous extrusion process – its contribution to energy conservation,” Met. Tekhnol., 11, No. 1, 358–365 (1984).
8.
Zurück zum Zitat Yu. V. Gorokhov, V. G. Sherkunov, N. N. Dovzhenko, S. V. Belyaev, and I. N. Dovzhenko, Foundations of the Design of Processes of Continuous Pressing of Metals [in Russian], Sib. Feder. Univ., Krasnoyarsk (2013). Yu. V. Gorokhov, V. G. Sherkunov, N. N. Dovzhenko, S. V. Belyaev, and I. N. Dovzhenko, Foundations of the Design of Processes of Continuous Pressing of Metals [in Russian], Sib. Feder. Univ., Krasnoyarsk (2013).
9.
Zurück zum Zitat M. Rantanen, “Upcast-Outocumpu method of producing copper wire rod,” Wire Ind., 43, No. 511, 565–567 (1976). M. Rantanen, “Upcast-Outocumpu method of producing copper wire rod,” Wire Ind., 43, No. 511, 565–567 (1976).
10.
Zurück zum Zitat E. Bagherian, C. Bell, M. Cooper, Y. Fan, B. Frame, and M. Rose, “Analysis and quantification of grain size of various DHP copper tube manufacturing processes,” Adv. Mater., Res., 856, 241–245 (2014).CrossRef E. Bagherian, C. Bell, M. Cooper, Y. Fan, B. Frame, and M. Rose, “Analysis and quantification of grain size of various DHP copper tube manufacturing processes,” Adv. Mater., Res., 856, 241–245 (2014).CrossRef
14.
Zurück zum Zitat E. Bagherian, To Enable the Processing of New Complex High Performance Alloys by Improving the Capacity and Performance of Continuous Casting Equipment, PhD Thesis, Dundee Univ. (2017). E. Bagherian, To Enable the Processing of New Complex High Performance Alloys by Improving the Capacity and Performance of Continuous Casting Equipment, PhD Thesis, Dundee Univ. (2017).
15.
Zurück zum Zitat R. Wilson, A Practical Approach to Continuous Casting of Copper-Based Alloys and Precious Metals: London Iom Communication, Ltd (2000). R. Wilson, A Practical Approach to Continuous Casting of Copper-Based Alloys and Precious Metals: London Iom Communication, Ltd (2000).
16.
Zurück zum Zitat E-R. Bagherian, Y. Fan, M. Cooper, B. Frame, and A. Abdolvand, “Effect of melt temperature, cleanout cycle, continuous casting direction (horizontal/vertical) and super-cooler size on tensile strength, elongation percentage and microstructure of continuous cast copper alloys,” Metallurg. Res. Technol., 113, No. 5, 502 (2016); https://doi.org/10.1051/metal/2016030.CrossRef E-R. Bagherian, Y. Fan, M. Cooper, B. Frame, and A. Abdolvand, “Effect of melt temperature, cleanout cycle, continuous casting direction (horizontal/vertical) and super-cooler size on tensile strength, elongation percentage and microstructure of continuous cast copper alloys,” Metallurg. Res. Technol., 113, No. 5, 502 (2016); https://​doi.​org/​10.​1051/​metal/​2016030.CrossRef
17.
Zurück zum Zitat E-R. Bagherian, Y. Fan, M. Cooper, B. Frame, and A. Abdolvand, “Effect of water flow rate, casting speed, alloying elements and pull distance on tensile strength, elongation percentage, and microstructure of continuous cast copper alloys,” Metallurg. Res. Technol., 113, No. 3, 308 (2016); https://doi.org/10.1051/metal/20.16.006. E-R. Bagherian, Y. Fan, M. Cooper, B. Frame, and A. Abdolvand, “Effect of water flow rate, casting speed, alloying elements and pull distance on tensile strength, elongation percentage, and microstructure of continuous cast copper alloys,” Metallurg. Res. Technol., 113, No. 3, 308 (2016); https://​doi.​org/​10.​1051/​metal/​20.​16.​006.
18.
Zurück zum Zitat N. R. Shihab, T. A. Enab, A. M. Galal, and M. S. Gatas, “Effect of grain size on orange peel in oxygen free copper wire produced by upcast,” Int. J. Sci. Eng. Res., 7, No. 9, 1271–1275 (2016). N. R. Shihab, T. A. Enab, A. M. Galal, and M. S. Gatas, “Effect of grain size on orange peel in oxygen free copper wire produced by upcast,” Int. J. Sci. Eng. Res., 7, No. 9, 1271–1275 (2016).
19.
Zurück zum Zitat R. V. Gavrilova, V. B. Hadzhiyski, and M. K. Mihorsky, “Structure and mechanical properties of vertical upwards continuously cast aluminum wires,” Struct. Integr. Live, 10, No. 3, 219–223 (2010). R. V. Gavrilova, V. B. Hadzhiyski, and M. K. Mihorsky, “Structure and mechanical properties of vertical upwards continuously cast aluminum wires,” Struct. Integr. Live, 10, No. 3, 219–223 (2010).
20.
Zurück zum Zitat A. W. Bydalek, P. Kwasniewski, P. Schlafka, W. Wolchynski, and K. Najman, “Determination of the technological parameters process for continuously cast brass ingot,” Arch. Foundry Eng., 18, No. 1, 9–14 (2018). A. W. Bydalek, P. Kwasniewski, P. Schlafka, W. Wolchynski, and K. Najman, “Determination of the technological parameters process for continuously cast brass ingot,” Arch. Foundry Eng., 18, No. 1, 9–14 (2018).
21.
Zurück zum Zitat T. Knych, B. Smyrak, and M. Walkowicz, Research on the Influence of the Casting Speed on the Structure and Properties of Oxygen-Free Copper Wires, Wire Int. J. AGH Univ. Sci. Technol., Poland (2011). T. Knych, B. Smyrak, and M. Walkowicz, Research on the Influence of the Casting Speed on the Structure and Properties of Oxygen-Free Copper Wires, Wire Int. J. AGH Univ. Sci. Technol., Poland (2011).
23.
Zurück zum Zitat E. Furuholm and J. Jaakola, Continuous Casting Nozzle for the Vertical Upwards Continuous Casting of Metal, Pat. WO 2010/133765 Al, 18.05.2010; 25.11.2010. E. Furuholm and J. Jaakola, Continuous Casting Nozzle for the Vertical Upwards Continuous Casting of Metal, Pat. WO 2010/133765 Al, 18.05.2010; 25.11.2010.
24.
Zurück zum Zitat S. V. Stankus, O. S. Yatsuk, E. I. Zhmurikov, and L. Tekchio, “Thermal expansion of artificial graphites in a temperature interval of 293–1650 K,” Teplofiz. Aeromekh., 19, No. 5, 637–642 (2012). S. V. Stankus, O. S. Yatsuk, E. I. Zhmurikov, and L. Tekchio, “Thermal expansion of artificial graphites in a temperature interval of 293–1650 K,” Teplofiz. Aeromekh., 19, No. 5, 637–642 (2012).
25.
Zurück zum Zitat G. Shinopulos, M. R. Randlett, and T. F. Bower, Method for Continuous Casting of Metallic Strands at Exceptionally High Speeds, Pat. US 4211270 8/1980, 18.07.1978; 08.07.1980. G. Shinopulos, M. R. Randlett, and T. F. Bower, Method for Continuous Casting of Metallic Strands at Exceptionally High Speeds, Pat. US 4211270 8/1980, 18.07.1978; 08.07.1980.
26.
Zurück zum Zitat E. Germann, Continuous Casting [in Russian], Metallurgizdat, Moscow (1961). E. Germann, Continuous Casting [in Russian], Metallurgizdat, Moscow (1961).
27.
Zurück zum Zitat O. A. Shatagin, V. T. Sladkoshteev, M. A. Vartazarov, et al., Horizontal Continuous Casting of Nonferrous Metals and Alloys [in Russian], Metallurgiya, Moscow (1974). O. A. Shatagin, V. T. Sladkoshteev, M. A. Vartazarov, et al., Horizontal Continuous Casting of Nonferrous Metals and Alloys [in Russian], Metallurgiya, Moscow (1974).
28.
Zurück zum Zitat K. F. Koletvinov, S. A. Tavolzhanskii, and V. E. Bazhenov, “Investigation and development of the process of continuous-discrete upward pulling of the billets of copper alloys from the melt,” in: Proc. All-Russian Sci.-Pract. Conf. “State-of-the-Art and Prospects of the Development of Casting Technologies and Equipment for the Digital Epoch” [in Russian], Univ. Mashinostr., Moscow (2016), pp. 275–284. K. F. Koletvinov, S. A. Tavolzhanskii, and V. E. Bazhenov, “Investigation and development of the process of continuous-discrete upward pulling of the billets of copper alloys from the melt,” in: Proc. All-Russian Sci.-Pract. Conf. “State-of-the-Art and Prospects of the Development of Casting Technologies and Equipment for the Digital Epoch” [in Russian], Univ. Mashinostr., Moscow (2016), pp. 275–284.
29.
Zurück zum Zitat Yu. N. Raikov, Treatment of Copper: A Textbook [in Russian], OAO “Institut Tsvetmetobrab.,” Moscow (2006). Yu. N. Raikov, Treatment of Copper: A Textbook [in Russian], OAO “Institut Tsvetmetobrab.,” Moscow (2006).
30.
Zurück zum Zitat K. Harkki and J. Miettinen, “Mathematical modeling of copper and brass upcasting,” Metallurg. Mater. Trans. B, 30B, 75–98 (1999).CrossRef K. Harkki and J. Miettinen, “Mathematical modeling of copper and brass upcasting,” Metallurg. Mater. Trans. B, 30B, 75–98 (1999).CrossRef
31.
Zurück zum Zitat S. A. Tavolzhanskii and K. F. Koletvinov, “Development and application of the procedure of upward continuous casting of the billets of high-temperature solders of small assortment,” Tsvet. Met., No. 11, 85–88 (2015). S. A. Tavolzhanskii and K. F. Koletvinov, “Development and application of the procedure of upward continuous casting of the billets of high-temperature solders of small assortment,” Tsvet. Met., No. 11, 85–88 (2015).
Metadaten
Titel
Features of the Continuous Casting of Small-Section Billets from Copper-Based Alloys
verfasst von
S. A. Tavolzhanskii
I. N. Pashkov
Publikationsdatum
26.01.2021
Verlag
Springer US
Erschienen in
Metallurgist / Ausgabe 9-10/2021
Print ISSN: 0026-0894
Elektronische ISSN: 1573-8892
DOI
https://doi.org/10.1007/s11015-021-01088-y

Weitere Artikel der Ausgabe 9-10/2021

Metallurgist 9-10/2021 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.