Skip to main content
Erschienen in: Tribology Letters 1/2007

01.10.2007 | Original Paper

In Situ Measurement of Fluid Film Thickness in Machining

verfasst von: Chihyung Huang, Seongeyl Lee, John P. Sullivan, Srinivasan Chandrasekar

Erschienen in: Tribology Letters | Ausgabe 1/2007

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

A novel method using luminescent molecule sensors is described for in situ measurement of fluid film thickness along the tool rake face in machining. The method uses an optically transparent sapphire tool to access the rake face, and measurement of radiation emitted by luminescing molecules dispersed in a machining fluid. By measuring the intensity of the emission, the film thickness is estimated. Implications for tool-chip contact boundary conditions and near-dry machining are discussed.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Doyle, E.D., Horne, J.G., Tabor, D.: Frictional interactions between chip and rake face in continuous chip formation. Proc. R. Soc. Lond., A 366, 173–187 (1979) Doyle, E.D., Horne, J.G., Tabor, D.: Frictional interactions between chip and rake face in continuous chip formation. Proc. R. Soc. Lond., A 366, 173–187 (1979)
2.
Zurück zum Zitat Shaw, M.C.: Metal cutting principles. Oxford University Press, Oxford (1984) Shaw, M.C.: Metal cutting principles. Oxford University Press, Oxford (1984)
3.
Zurück zum Zitat Oxley, P.L.B.: The mechanics of machining: an analytical approach to assessing machinability. Ellis Horwood, Chichester, England (1989) Oxley, P.L.B.: The mechanics of machining: an analytical approach to assessing machinability. Ellis Horwood, Chichester, England (1989)
4.
Zurück zum Zitat Wallace, P.W., Boothroyd, G.: Tool forces and chip friction in orthogonal machining. J. Mech. Eng. Sci. 6, 74–87 (1964)CrossRef Wallace, P.W., Boothroyd, G.: Tool forces and chip friction in orthogonal machining. J. Mech. Eng. Sci. 6, 74–87 (1964)CrossRef
5.
Zurück zum Zitat Williams, J.A., Tabor, D.: The role of lubricants in machining. Wear 43, 275–292 (1977)CrossRef Williams, J.A., Tabor, D.: The role of lubricants in machining. Wear 43, 275–292 (1977)CrossRef
6.
Zurück zum Zitat De Chiffre, L.: Mechanics of metal cutting and cutting fluid action. Int. J. Mach. Tool Des. Res. 17, 225–234 (1977)CrossRef De Chiffre, L.: Mechanics of metal cutting and cutting fluid action. Int. J. Mach. Tool Des. Res. 17, 225–234 (1977)CrossRef
7.
Zurück zum Zitat Dasch, J.M., Ang, C.C., Wong, C.A., Cheng, Y.T., Weiner, A.M., Lev, L.C., Koncab, E.: A comparison of five categories of carbon-based tool coatings for dry drilling of aluminum. Surf. Coat. Technol. 200, 2970–2977 (2006)CrossRef Dasch, J.M., Ang, C.C., Wong, C.A., Cheng, Y.T., Weiner, A.M., Lev, L.C., Koncab, E.: A comparison of five categories of carbon-based tool coatings for dry drilling of aluminum. Surf. Coat. Technol. 200, 2970–2977 (2006)CrossRef
8.
Zurück zum Zitat Lee, S., Hwang, J., Shankar, M.R., Chandrasekar, S., Compton, W.D.: Large strain deformation field in machining. Metall. Mater. Trans. A 37, 1633–1643 (2006)CrossRef Lee, S., Hwang, J., Shankar, M.R., Chandrasekar, S., Compton, W.D.: Large strain deformation field in machining. Metall. Mater. Trans. A 37, 1633–1643 (2006)CrossRef
9.
Zurück zum Zitat Huang, C.Y.: Molecular sensors for MEMS. PhD thesis, Purdue University (2006) Huang, C.Y.: Molecular sensors for MEMS. PhD thesis, Purdue University (2006)
10.
Zurück zum Zitat Nakayama, K.: Studies of the mechanism of metal cutting. Bull. Fac. Eng. 8, 1–26 (1958) Nakayama, K.: Studies of the mechanism of metal cutting. Bull. Fac. Eng. 8, 1–26 (1958)
11.
Zurück zum Zitat Madhavan, V., Chandrasekar, S., Farris, T.N.: Direct observation of the chip-tool interface in the low-speed cutting of pure metals. J. Tribol. 124, 617–626 (2002)CrossRef Madhavan, V., Chandrasekar, S., Farris, T.N.: Direct observation of the chip-tool interface in the low-speed cutting of pure metals. J. Tribol. 124, 617–626 (2002)CrossRef
12.
Zurück zum Zitat Ackroyd, B., Chandrasekar, S., Compton, W.D.: A model for the contact conditions at the chip-tool interface in machining. J. Tribol. 125, 649–660 (2002)CrossRef Ackroyd, B., Chandrasekar, S., Compton, W.D.: A model for the contact conditions at the chip-tool interface in machining. J. Tribol. 125, 649–660 (2002)CrossRef
13.
Zurück zum Zitat Narayanan, V., Krishnamurthy, K., Hwang, J., Chandrasekar, S., Farris, T.N., Madhavan V.: Measurement of temperature field at the tool-chip interface in machining. In: Komanduri, R. (ed.) Proc. NSF Workshop on Research Needs in Thermal Aspects of Material Removal Processes. (2003) Narayanan, V., Krishnamurthy, K., Hwang, J., Chandrasekar, S., Farris, T.N., Madhavan V.: Measurement of temperature field at the tool-chip interface in machining. In: Komanduri, R. (ed.) Proc. NSF Workshop on Research Needs in Thermal Aspects of Material Removal Processes. (2003)
14.
Zurück zum Zitat Smith, T., Naerheim, Y., Lan, M.S.: Theoretical analysis of cutting fluid interaction in machining. Tribol. Int. 21, 239–247 (1988)CrossRef Smith, T., Naerheim, Y., Lan, M.S.: Theoretical analysis of cutting fluid interaction in machining. Tribol. Int. 21, 239–247 (1988)CrossRef
15.
Zurück zum Zitat Cassin, C., Boothroyd, G.: Lubricating action of cutting fluids. J. Mech. Eng. Sci. 7(1), 67–79 (1965)CrossRef Cassin, C., Boothroyd, G.: Lubricating action of cutting fluids. J. Mech. Eng. Sci. 7(1), 67–79 (1965)CrossRef
16.
Zurück zum Zitat Wakabayashi, T., Williams, J.A., Hutchings, I.M.: The kinetics of gas-phase lubrication in the orthogonal machining of an aluminum alloy, Proceedings of the Institution of Mechanical Engineers. J. Eng. Tribol. 209, 131–136 (1995) Wakabayashi, T., Williams, J.A., Hutchings, I.M.: The kinetics of gas-phase lubrication in the orthogonal machining of an aluminum alloy, Proceedings of the Institution of Mechanical Engineers. J. Eng. Tribol. 209, 131–136 (1995)
17.
Zurück zum Zitat Sullivan, J.P.: Advanced measurement techniques. von Karman Institute for Fluid Mechanics, Lecture Series 2000–2001 (2001) Sullivan, J.P.: Advanced measurement techniques. von Karman Institute for Fluid Mechanics, Lecture Series 2000–2001 (2001)
18.
Zurück zum Zitat Mosharov, V.E., Radchenko, V.N., Fonov, S.D.: Luminescent pressure sensors in aerodynamic experiments. CWA International Corporation, Moscow (1997) Mosharov, V.E., Radchenko, V.N., Fonov, S.D.: Luminescent pressure sensors in aerodynamic experiments. CWA International Corporation, Moscow (1997)
19.
Zurück zum Zitat Liu, T., Campbell, B., Bruns, S., Sullivan, J.P.: Temperature and pressure sensitive luminescent paints in aerodynamics. Appl. Mech. Rev. 50(4), 227–246 (1997)CrossRef Liu, T., Campbell, B., Bruns, S., Sullivan, J.P.: Temperature and pressure sensitive luminescent paints in aerodynamics. Appl. Mech. Rev. 50(4), 227–246 (1997)CrossRef
20.
Zurück zum Zitat Liu, T., Sullivan, J.P.: Pressure and temperature sensitive paints. Springer-Verlag, Berlin and Heidelberg, Germany (2005) Liu, T., Sullivan, J.P.: Pressure and temperature sensitive paints. Springer-Verlag, Berlin and Heidelberg, Germany (2005)
21.
Zurück zum Zitat Moscoso, W., Olgun, E., Compton, W.D., Chandrasekar, S.: Effect of low-frequency modulation on lubrication of chip-tool interface in machining. J. Tribol., 127(1), 238–244 (2005)CrossRef Moscoso, W., Olgun, E., Compton, W.D., Chandrasekar, S.: Effect of low-frequency modulation on lubrication of chip-tool interface in machining. J. Tribol., 127(1), 238–244 (2005)CrossRef
Metadaten
Titel
In Situ Measurement of Fluid Film Thickness in Machining
verfasst von
Chihyung Huang
Seongeyl Lee
John P. Sullivan
Srinivasan Chandrasekar
Publikationsdatum
01.10.2007
Verlag
Springer US
Erschienen in
Tribology Letters / Ausgabe 1/2007
Print ISSN: 1023-8883
Elektronische ISSN: 1573-2711
DOI
https://doi.org/10.1007/s11249-007-9245-6

Weitere Artikel der Ausgabe 1/2007

Tribology Letters 1/2007 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.