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Journal of Materials Engineering and Performance
Erschienen in: Journal of Materials Engineering and Performance 7/2012

01.07.2012

Cavitation Erosion in Hydraulic Turbine Components and Mitigation by Coatings: Current Status and Future Needs

verfasst von: Raghuvir Singh, S. K. Tiwari, Suman K. Mishra

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 7/2012

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Abstract

Cavitation erosion is a frequently observed phenomenon in underwater engineering materials and is the primary reason for component failure. The damage due to cavitation erosion is not yet fully understood, as it is influenced by several parameters, such as hydrodynamics, component design, environment, and material chemistry. This article gives an overview of the current state of understanding of cavitation erosion of materials used in hydroturbines, coatings and coating methodologies for combating cavitation erosion, and methods to characterize cavitation erosion. No single material property fully characterizes the resistance to cavitation erosion. The combination of ultimate resilience, hardness, and toughness rather may be useful to estimate the cavitation erosion resistance of material. Improved hydrodynamic design and appropriate surface engineering practices reduce damage due to cavitation erosion. The coatings suggested for combating the cavitation erosion encompasses carbides (WC Cr2C3, Cr3C2, 20CrC-80WC), cermets of different compositions (e.g., 56W2C/Ni/Cr, 41WC/Ni/Cr/Co), intermetallic composites, intermetallic matrix composites with TiC reinforcement, composite nitrides such as TiAlN and elastomers. A few of them have also been used commercially. Thermal spraying, arc plasma spraying, and high velocity oxy-fuel (HVOF) processes have been used commercially to apply the coatings. Boronizing, laser surface hardening and cladding, chemical vapor deposition, physical vapor deposition, and plasma nitriding have been tried for surface treatments at laboratory levels and have shown promise to be used on actual components.
Vorheriger Artikel Surface Integrity in Turning of Annealed Brass: Hardness Prediction

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Metadaten
Titel
Cavitation Erosion in Hydraulic Turbine Components and Mitigation by Coatings: Current Status and Future Needs
verfasst von
Raghuvir Singh
S. K. Tiwari
Suman K. Mishra
Publikationsdatum
01.07.2012
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 7/2012
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-011-0051-9

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