nach oben

Journal of Materials Engineering and Performance

Erschienen in:

01.09.2015

Erosive Wear Behavior of High-Alloy Cast Iron and Duplex Stainless Steel under Mining Conditions

verfasst von: J. Yoganandh, S. Natarajan, S. P. Kumaresh Babu

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 9/2015

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Centrifugal pumps used in the lignite mines encounter erosive wear problems, leading to a disastrous failure of the pump casings. This paper attempts to evaluate the erosive wear resistance of Ni-Hard 4, high-chromium iron, and Cast CD4MCu duplex stainless steel (DSS), for mining conditions. The prepared test coupons were subjected to an erosion test by varying the impingement velocity and the angle of impingement, under two different pH conditions of 3 and 7, which pertained to the mining conditions. XRD analysis was carried out to confirm the phases present in the alloy. The eroded surface was subjected to SEM analysis to identify the erosion mechanisms. The surface degradation of Ni-Hard 4 and high-chromium iron came from a low-angle abrasion with a grooving and plowing mechanism at a low angle of impingement. At normal impingement, deep indentations resulted in lips and crater formations, leading to degradation of the surface in a brittle manner. A combined extrusion-forging mechanism is observed in the CD4MCu DSS surface at all the impingement angles.

Vorheriger Artikel Electrochemical Study of Corrosion Behavior of Wrought Stellite Alloys in Sodium Chloride and Green Death Solutions

Nächster Artikel Electrochemical Study on the Inhibition Effect of Phenanthroline and Its Cobalt Complex as Corrosion Inhibitors for Mild Steel

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

J.R. Davis, Alloying Understanding the Basics, ASM International, Materials Park, OH, 2001, p 13.

K. Rohrig, Ni-Hard Material Data and Applications, Nickel Development Institute, Technology & Engineering, Canada, 1996, p 1–28.

T.A. Adler and O.N. Dogan, Erosive Wear and Impact Damage of High-Chromium White Cast Irons, Wear, 1999, 225–229, p 174–180CrossRef

K.P. Sampathkumaran and S. Seetharamu, Erosion and Abrasion Characteristics of High Manganese Chromium Irons, Wear, 2005, 259, p 70–77CrossRef

S.H.M. Anijdan, A. Bahrami, N. Varahram, and P. Davami, Effects of Tungsten on Erosion-Corrosion Behavior of High Chromium White Cast Iron, Material Science and Engineering A, 2007, 454–455, p 623–628CrossRef

M.A. Al-Bukhaiti, S.M. Ahmed, F.M.F. Badran, and K.M. Emara, Effect of Impingement Angle on Slurry Erosion Behaviour and Mechanisms of 1017 Steel and High-Chromium White Cast Iron, Wear, 2007, 262, p 1187–1198CrossRef

H.H. Tian, G.R. Addie, and R.J. Visintainer, Erosion-Corrosion Performance of High-Cr Cast Iron Alloys in Flowing Liquid-Solid Slurries, Wear, 2009, 267, p 2039–2047CrossRef

R.J. Llewellyn, S.K. Yick, and K.F. Dolman, Scouring Erosion Resistance of Metallic Materials used in Slurry Pump Service, Wear, 2004, 256, p 592–599CrossRef

X.H. Tang, R. Chung, D.Y. Li, B. Hinckley, and K. Dolman, Variations in Microstructure of High Chromium Cast Irons and Resultant Changes in Resistance to Wear, Corrosion and Corrosive Wear, Wear, 2009, 267, p 116–121CrossRef

10.

R.J. Chung, X. Tang, D.Y. Li, B. Hinckley, and K. Dolman, Abnormal Erosion-Slurry Velocity Relationship of High Chromium Cast Iron with High Carbon Concentrations, Wear, 2011, 271, p 1454–1461CrossRef

11.

X.H. Tang, R. Chung, C.J. Pang, D.Y. Li, B. Hinckley, and K. Dolman, Microstructure of High (45 wt%) Chromium Cast Irons and Their Resistances to Wear and Corrosion, Wear, 2011, 271, p 1426–1431CrossRef

12.

H.K.D.H. Bhadeshia and R.W.K. Honeycombe, Steels Microstructure and Properties, 3rd ed., Elsevier, Amsterdam, 2006

13.

C.T. Kwok, H.C. Man, and L.K. Leung, Effect of Temperature, pH and Sulphide on the Cavitation Erosion Behaviour of Super Duplex Stainless Steel, Wear, 1997, 211, p 84–93CrossRef

14.

E.A.M. Hussain and M.J. Robinson, Erosion-Corrosion of 2205 Duplex Stainless Steel in Flowing Seawater Containing sand Particles, Corrosion Science, 2007, 49, p 1737–1754CrossRef

15.

A. Neville and T. Hodgkiess, Characterization of High-Grade Alloy Behaviour in Severe Erosion-Corrosion Conditions, Wear, 1999, 233–235, p 596–607CrossRef

16.

A. Neville and X. Hu, Mechanical and Electrochemical Interactions During Liquid-Solid Impingement on High-Alloy Stainless Steels, Wear, 2001, 251, p 1284–1294CrossRef

17.

X. Hu and A. Neville, The Electrochemical Response of Stainless Steels in Liquid-Solid Impingement, Wear, 2005, 258, p 641–648CrossRef

18.

X. Hu and N. Anne, An Examination of the Electrochemical Characteristics of Two Stainless Steels (UNS S32654 and UNS S31603) Under Liquid-Solid Impingement, Wear, 2004, 256, p 537–544CrossRef

19.

M.M. Stack, J. Chacon-Nava, and F.H. Stott, Relationship Between the Effects of Velocity and Alloy Corrosion Resistance in Erosion-Corrosion Environments at Elevated Temperatures, Wear, 1995, 180, p 91–94CrossRef

20.

R.C. Shivamurthy, M. Kamaraj, R. Nagarajan, S.M. Shariff, and G. Padmanabham, Influence of Microstructure on Slurry Erosive Wear Characteristics of Laser Surface Alloyed 13Cr-4Ni Steel, Wear, 2009, 267, p 204–212CrossRef

21.

O.N. Dogan and J.A. Hawk, Effect of Carbide Orientation on Abrasion of High Cr White Cast Iron, Wear, 1995, 189, p 136–142CrossRef

22.

M. Divakar, V.K. Agarwal, and S.N. Singh, Effect of the Material Surface Hardness on the Erosion of AISI, 316, Wear, 2005, 259, p 110–117CrossRef

23.

A.K. Chauhan, D.B. Goel, and S. Prakash, Erosion Behaviour of Hydro Turbine Steels, Bulletin of Materials Science, 2008, 31(2), p 115–120CrossRef

24.

H.S. Grewal, S. Bhandari, and H. Singh, Parametric Study of Slurry-Erosion of Hydroturbine Steels with and without Detonation Gun Spray Coatings using Taguchi Technique, Metallurgical and Materials Transactions A, 2012, 43A, p 3387–3401CrossRef

25.

I. Kleis and P. Kulu, Solid Particle Erosion Occurrence, Prediction and Control, Springer, Berlin, 2008

26.

T. Manisekaran, M. Kamaraj, S.M. Sharrif, and S.V. Joshi, Slurry Erosion Studies on Surface Modified 13Cr-Ni Steels: Effect of Angle of Impingement and Particle Size, Journal of materials engineering and performance, 2007, 16, p 567–572CrossRef

27.

M.A. Al-Bukahiti, S.M. Ahmed, F.M.F. Badran, and K.M. Emara, Effect of Impingement Angle on Slurry Erosion Behaviour and Mechanisms of 1017 Steel and High-Chromium White Cast Iron, Wear, 2007, 262, p 1187–1198CrossRef

28.

H.M. Clark, The Influence of the Flow Field in Slurry Erosion, Wear, 1992, 152, p 223–240CrossRef

29.

J. Yoganandh, S. Natarajan, and S.P. Kumaresh Babu, Erosive Wear Behavior of Nickel Based High Alloy White Cast Iron Under Mining Conditions Using Orthogonal Array, Journal of Materials Engineering Performance, 2013, 22(9), p 2534–2541CrossRef

30.

B.K. Prasad, A.K. Jha, O.P. Modi, and A.H. Yegneswaran, Effect of Sand Concentration in the Medium and Travel Distance and Speed on the Slurry Wear Response of a Zinc-Based Alloy Alumina Particle Composite, Tribology Letters, 2004, 17, p 301–309CrossRef

31.

A.N.J. Stevenson and I.M. Hutchings, Wear of Hardfacing White Cast Irons by Solid Particle Erosion, Wear, 1995, 186–187, p 150–158CrossRef

32.

A.J. Ninham and A.V. Levy, The Erosion of Carbide-Metal Composites, Wear, 1988, 121, p 347–361CrossRef

33.

I. Hussainova, J. Pirso, M. Antonov, K. Juhani, and S. Letunovits, Erosion and Abrasion of Chromium Carbide Based Cermets Produced by Different Methods, Wear, 2007, 263, p 905–911CrossRef

34.

I.R. Sare and B.K. Arnold, Gouging Abrasion of Wear-Resistant Alloy White Cast Irons, Wear, 1989, 131, p 15–39CrossRef

35.

J.J. Coronado and A. Sinatora, Abrasive Wear Study of White Cast Iron with Different Solidification Rates, Wear, 2009, 267, p 2116–2121CrossRef

36.

E. Albertin and A. Sinatora, Effect of Carbide Fraction and Matrix Microstructure on the Wear Cast Iron Balls Tested in a Laboratory Ball Mill, Wear, 2001, 250, p 492–501CrossRef

37.

J.C. Rawersa, J.H. Tylczaka, and D.E. Almana, Wear Evaluation of High Interstitial Stainless Steels, Tribology Transactions, 2008, 51(4), p 515–525CrossRef

38.

M.T. Benchaita, Some Observations on Erosive-Abrasive Wear of Metallic Surfaces in Particular Geometries, Tribology Transaction, 1988, 31(1), p 133–140CrossRef

39.

G. Sundararajan, The Solid Particle Erosion of Metallic Materials: The Rationalization of the Influence of Material Variables, Wear, 1995, 186–187, p 129–144CrossRef

40.

S.S. Rajahram, T.J. Harvey, and R.J.K. Wood, Full Factorial Investigation on the Erosion-Corrosion Resistance of UNS S31603, Tribology International, 2010, 43, p 2072–2083CrossRef

41.

H. Imrek, M. Bagci, and O.M. Khalfan, Solid Particle Erosion as Influenced by Tensile Axial Loads, Tribology Transaction, 2011, 54(5), p 779–783CrossRef

42.

I. Finnie, Some Observations on the Erosion of Ductile Metals, Wear, 1972, 19, p 81–90CrossRef

Titel: Erosive Wear Behavior of High-Alloy Cast Iron and Duplex Stainless Steel under Mining Conditions
verfasst von: J. Yoganandh
S. Natarajan
S. P. Kumaresh Babu
Publikationsdatum: 01.09.2015
Verlag: Springer US
Erschienen in: Journal of Materials Engineering and Performance / Ausgabe 9/2015
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI: https://doi.org/10.1007/s11665-015-1611-1

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 9/2015

Processing and Characterization of Novel Biomimetic Nanoporous Bioceramic Surface on β-Ti Implant by Powder Mixed Electric Discharge Machining

Laser Cladding to Improve Oxidation Behavior of Air Plasma-Sprayed Ni-20Cr Coating on Stainless Steel Substrate

Electrochemical Study on the Inhibition Effect of Phenanthroline and Its Cobalt Complex as Corrosion Inhibitors for Mild Steel

Quantitative Image Analysis of Ni-P Coatings Deposited on Carbon Fibers

Synthesis, Sintering Behavior, Structure, and Electrical Properties of 5YSZ Electrolyte

Friction Stir Welding of Steel: Heat Input, Microstructure, and Mechanical Property Co-relation

Premium Partner

Marktübersichten