nach oben

Erschienen in:

2019 | OriginalPaper | Buchkapitel

1. Micro-EDM Drilling

verfasst von : S. N. B. Oliaei, Muhammad P. Jahan, Asma Perveen

Erschienen in: Micro-electrical Discharge Machining Processes

Verlag: Springer Singapore

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Micro-EDM drilling becomes an important fabrication process for several different industrial applications. Micro-EDM drilling provides comparative advantages over conventional mechanical micro-drilling process owing to its capability of machining difficult-to-cut materials. This chapter provides a concise overview of micro-EDM drilling process. It presents working principle of the micro-EDM drilling as well as both operating and performance parameters along with some important applications. This chapter also covers micro-EDM drilling for difficult-to-cut materials such as steel alloys, Ti alloys and Ni alloys.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Nächstes Kapitel Micro-electrical Discharge Milling Operation

Yamane Y, Sekiya K (2004) An evaluation of difficulty in machining difficult-to-cut materials by using difficult-to-cut rating. J JSPE 70(3):407–411

Prakash V, Kumar P, Hussain M, Das AK, Chattopadhyaya S (2017) Micro-electrical discharge machining of difficult-to-machine materials: a review. Proc Inst Mech Eng, Part B: J Eng Manuf. https://doi.org/10.1177/0954405417718591

Ho KH, Newman ST (2003) State of the art electrical discharge machining (EDM). Int J Mach Tools Manuf 43(13):1287–1300CrossRef

Pham DT, Dimov SS, Bigot S, Ivanov A, Popov K (2004) Micro-EDM—recent developments and research issues. J Mater Process Technol 149(1–3):50–57CrossRef

Masuzawa T (2000) State of the art of micromachining. CIRP Ann Manuf Technol 49(2):473–488CrossRef

Meek JM, Craggs JD (1978) Electrical breakdown of gases. Wiley, New YorkMATH

Lee TH (1959) T-F theory of electron emission in high-current arcs. J Appl Phys 30(2):166–171CrossRef

Kunieda M, Lauwers B, Rajurkar MP, Schumacher BM (2005) Advancing EDM through fundamental insight into the process. CIRP Ann Manuf Technol 54(2):64–87CrossRef

Hockenberry TO, Williams EM (1967) Dynamic evolution of events accompanying the low-voltage discharges employed in EDM. IEEE Trans Ind Gen Appl 4:302–309CrossRef

10.

Kumar K, Rawal SK, Singh VP, Bala A (2018) Experimental study on diametric expansion and taper rate in EDM drilling for high aspect ratio micro holes in high strength materials. Mater Today: Proc 5(2, Part 2):7363–7372CrossRef

11.

Qian J, Yang F, Wang J, Lauwers B, Reynaerts D (2015) Material removal mechanism in low-energy micro-EDM process. CIRP Ann 64(1):225–228CrossRef

12.

Wong YS, Rahman M, Lim HS, Han H, Ravi N (2003) Investigation of micro-EDM material removal characteristics using single RC-pulse discharges. J Mater Process Technol 140(1–3):303–307CrossRef

13.

Singh A, Ghosh A (1999) A thermo-electric model of material removal during electric discharge machining. Int J Mach Tools Manuf 39(4):669–682CrossRef

14.

Muralikrishnan B, Stone J, Stoup J (2009) Diameter and form measurement of a micro-hole in a fuel injector nozzle with the NIST fiber probe. In: Proceedings of ASPE annual meeting, Monterey, Canada

15.

Masuzawa T, Fujino M, Kobayashi K, Suzuki T, Kinoshita N (1985) Wire electro-discharge grinding for micro-machining. CIRP Ann Manuf Technol 34(1):431–434CrossRef

16.

Rowe W, Miyashita M, Koenig W (1989) Centreless grinding research and its application in advanced manufacturing technology. CIRP Ann Manuf Technol 38(2):617–625CrossRef

17.

Her M-G, Weng F-T (2001) Micro-hole machining of copper using the electro-discharge machining process with a tungsten carbide electrode compared with a copper electrode. Int J Adv Manuf Technol 17(10):715–719CrossRef

18.

Yan B, Huang FY, Chow HM, Tsai JY (1999) Micro-hole machining of carbide by electric discharge machining. J Mater Process Technol 87(1–3):139–145CrossRef

19.

Yu Z, Rajurkar KP, Shen H (2002) High aspect ratio and complex shaped blind micro holes by micro EDM. CIRP Ann Manuf Technol 51(1):359–362CrossRef

20.

Fu Y, Miyamoto T, Natsu W, Zhao W, Yu Z (2016) Study on influence of electrode material on hole drilling in micro-EDM. Procedia CIRP 42:516–520CrossRef

21.

Reynaerts D, Heeren PH, Brussel HV (1997) Microstructuring of silicon by electro-discharge machining (EDM)—part I: theory. Sens Actuators A: Phys 60(1–3):212–218CrossRef

22.

Ay M, Çaydaş U, Hasçalık A (2013) Optimization of micro-EDM drilling of Inconel 718 superalloy. Int J Adv Manuf Technol 66(5–8):1015–1023CrossRef

23.

Yu ZY, Zhang Y, Li J, Luan J, Zhao F, Guo D (2009) High aspect ratio micro-hole drilling aided with ultrasonic vibration and planetary movement of electrode by micro-EDM. CIRP Ann 58(1):213–216CrossRef

24.

Ferraris E, Castiglioni V, Ceyssens F, Annoni M, Lauwers B, Reynaerts D (2013) EDM drilling of ultra-high aspect ratio micro holes with insulated tools. CIRP Ann 62(1):191–194CrossRef

25.

Masuzawa T, Tsukamoto J, Fujino M (1989) Drilling of deep microholes by EDM. CIRP Ann Manuf Technol 38(1):195–198CrossRef

26.

Jahan MP, Wong YS, Rahman M (2010) A comparative experimental investigation of deep-hole micro-EDM drilling capability for cemented carbide (WC–Co) against austenitic stainless steel (SUS 304). Int J Adv Manuf Technol 46(9–12):1145–1160CrossRef

27.

Diver C, Atkinson J, Helml HJ, Li L (2004) Micro-EDM drilling of tapered holes for industrial applications. J Mater Process Technol 149(1):296–303CrossRef

28.

D’Urso G, Merla C (2014) Workpiece and electrode influence on micro-EDM drilling performance. Precis Eng 38(4):903–914CrossRef

29.

D’Urso G, Maccarini G, Ravasio C (2014) Process performance of micro-EDM drilling of stainless steel. Int J Adv Manuf Technol 72(9):1287–1298CrossRef

30.

Govindan P, Joshi SS (2010) Experimental characterization of material removal in dry electrical discharge drilling. Int J Mach Tools Manuf 50(5):431–443CrossRef

31.

Chen ST (2007) A high-efficiency approach for fabricating mass micro holes by batch micro EDM. J Micromech Microeng 17(10):1961CrossRef

32.

Chen ST (2008) Fabrication of high-density micro holes by upward batch micro EDM. J Micromech Microeng 18(8):085002CrossRef

33.

Chern GL, Chuang Y (2006) Study on vibration-EDM and mass punching of micro-holes. J Mater Process Technol 180(1–3):151–160CrossRef

34.

Liu HS, Yan BH, Huang FY, Qiu KH (2005) A study on the characterization of high nickel alloy micro-holes using micro-EDM and their applications. J Mater Process Technol 169(3):418–426CrossRef

35.

Imran M, Mativenga PT, Gholinia A, Withers PJ (2015) Assessment of surface integrity of Ni superalloy after electrical-discharge, laser and mechanical micro-drilling processes. Int J Adv Manuf Technol 79(5–8):1303–1311CrossRef

36.

Hung JC, Wu WC, Yan BH, Huang FY, Wu KL (2007) Fabrication of a micro-tool in micro-EDM combined with co-deposited Ni–SiC composites for micro-hole machining. J Micromech Microeng 17(4):763CrossRef

37.

Perveen A, Jahan MP (2018) Application of Box Behnken design to model crater size generated during micro-EDM of NI-X alloy. Int J Mech Eng Rob Res 7(3):229–234

38.

Perveen A, Jahan MP (2018) Comparative micro-EDM studies on Ni based X-alloy using coated and uncoated tools. Mater Sci Forum 911:13–19CrossRef

39.

Bhosle RB, Sharma SB (2017) Multi-performance optimization of micro-EDM drilling process of Inconel 600 alloy. Mater Today: Proc 4(2, Part A):1988–1997

40.

Meena VK, Azad MS (2012) Grey relational analysis of micro-EDM machining of Ti-6Al-4V alloy. Mater Manuf Process 27(9):973–977CrossRef

41.

Li Y, Yu W, Xu J, Yu H (2016) A comparative investigation of micro-EDM drilling capability for Ti-6Al-4V alloy against austenitic stainless steel SUS 316. In: IEEE international conference on mechatronics and automation, Harbin, China, 7–10 Aug 2016

42.

Plaza S, Sanchez JA, Perez E, Gil R, Izquierdo B, Ortega N, Pombo I (2014) Experimental study on micro EDM-drilling of Ti6Al4V using helical electrode. Precis Eng 38(4):821–827CrossRef

43.

Kibria G, Sarkar BR, Pradhan BB, Bhattacharyya B (2010) Comparative study of different dielectrics for micro-EDM performance during microhole machining of Ti-6Al-4V alloy. Int J Adv Manuf Technol 48(5–8):557–570CrossRef

44.

Jahan MP, Wong YS, Rahman M (2012) Experimental investigations into the influence of major operating parameters during micro-electro discharge drilling of cemented carbide. Mach Sci Technol 16(1):131–156CrossRef

45.

Wansheng Z, Zhenlong W, Shichun D, Guanxin C, Hongyu W (2002) Ultrasonic and electric discharge machining to deep and small hole on titanium alloy. J Mater Process Technol 120(1):101–106CrossRef

46.

Perveen A, Jahan MP, Zhumagulov S (2018) Statistical modelling and optimization of micro electro discharge machining of Ti Alloy. Mater Today: Proc 5(2):4803–4810CrossRef

47.

Tiwary AP, Pradhan BB, Bhattacharyya B (2015) Study on the influence of micro-EDM process parameters during machining of Ti–6Al–4V superalloy. Int J Adv Manuf Technol 76(1):151–160CrossRef

48.

Alavi F, Jahan MP (2017) Optimization of process parameters in micro-EDM of Ti-6Al-4V based on full factorial design. Int J Adv Manuf Technol 92(1–4):167–187CrossRef

49.

Krishnaraj V (2016) Optimization of process parameters in micro-EDM of Ti-6Al-4V Alloy. J Manuf Sci Prod 16(1):41–49

50.

Jahan MP, Rahman M, Wong YS (2011) A review on the conventional and micro-electrodischarge machining of tungsten carbide. Int J Mach Tools Manuf 51(12):837–858CrossRef

Titel: Micro-EDM Drilling
verfasst von: S. N. B. Oliaei
Muhammad P. Jahan
Asma Perveen
Verlag: Springer Singapore
Buch: Micro-electrical Discharge Machining Processes
Print ISBN: 978-981-13-3073-5

Electronic ISBN: 978-981-13-3074-2

Copyright-Jahr: 2019
DOI: https://doi.org/10.1007/978-981-13-3074-2_1

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht